Nissan Juke (2016 year). Service Repair Manual — part 120
DLK-142
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
REAR DOOR
DOOR ASSEMBLY : Adjustment
INFOID:0000000012196718
Check the clearance and surface height between front door and each part by visually and touching.
If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.
Unit: mm (in)
FITTING ADJUSTMENT PROCEDURE
1. Remove center pillar lower garnish. Refer to
INT-22, "CENTER PILLAR LOWER GARNISH : Removal
1.
Front fender
2.
Front door
3.
Rear door
4.
Body side outer
5.
Door striker
6.
TORX bolt
7.
Front door hinge
8.
Rear door hinge (upper)
9.
Rear door hinge (lower)
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Body grease
Portion
Clearance
Surface height
Front door – Rear door
B – B
3.3 – 5.3 (0.130 – 0.209)
(-1.0) – (+1.0) [(-0.039) – (+0.039)]
Rear door – Body side outer
C – C
2.6 – 4.6 (0.102 – 0.181)
(-1.0) – (+1.0) [(-0.039) – (+0.039)]
JMKIA5638GB
Revision: November 2015
2016 JUKE
REAR DOOR
DLK-143
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
C
D
E
F
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2. Loosen door hinge mounting nuts on door side.
3. Adjust the surface height of rear door according to the fitting standard dimension.
4. Temporarily tighten door hinge mounting nuts on door side.
5. Loosen door hinge mounting nuts and bolts on body side.
6. Raise rear door at rear end to adjust clearance of rear door according to the fitting standard dimension.
7. After adjustment tighten bolts and nuts to the specified torque.
CAUTION:
• After installation, apply touch-up paint (the body color) onto the head of hinge mounting bolts
and nuts.
• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.
8. Install center pillar lower garnish. Refer to
INT-22, "CENTER PILLAR LOWER GARNISH : Removal and
.
DOOR STRIKER ADJUSTMENT
Adjust door striker so that it becomes parallel with door lock insertion direction.
DOOR STRIKER
DOOR STRIKER : Removal and Installation
INFOID:0000000012196719
REMOVAL
Remove TORX bolts, and then remove door striker.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Check rear door open/close, lock/unlock operation after installation.
• After installation, be sure to perform the fitting adjustment. Refer to
DOOR HINGE
DOOR HINGE : Removal and Installation
INFOID:0000000012196720
CAUTION:
• Perform work with 2 workers, because of it’s heavy weight.
• When removing and installing rear door assembly, support door with a jack and shop cloth to pro-
tect door and body.
REMOVAL
1. Remove rear door assembly. Refer to
DLK-140, "DOOR ASSEMBLY : Removal and Installation"
2. Remove center pillar lower garnish. Refer to
INT-22, "CENTER PILLAR LOWER GARNISH : Removal
3. Remove rear door hinge mounting bolts and nuts (body side), and then remove door hinge.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent onto the mounting surface.
• Check rear door open/close operation after installation.
• When removing and installing rear door assembly, perform the fitting adjustment. Refer to
.
• After installing, apply the touch-up paint (the body color) onto the head of door hinge mounting nuts.
Revision: November 2015
2016 JUKE
DLK-144
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
REAR DOOR
• Check door hinge rotating part for poor lubrication. If neces-
sary, apply body grease.
DOOR CHECK LINK
DOOR CHECK LINK : Removal and Installation
INFOID:0000000012196721
REMOVAL
1. Fully close the rear door window.
2. Remove rear door finisher. Refer to
INT-16, "Removal and Installation"
.
3. Remove mounting bolts of rear door speaker, and then remove rear door speaker.
4. Disconnect harness connector of rear door speaker.
5. Remove mounting bolt of the check link on the vehicle.
6. Remove mounting bolts of the check link on door panel.
7. Take door check link (1) out from the hole of door panel (2).
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Check rear door open/close operation after installation.
• Check door check link rotating part for poor lubrication. If
necessary, apply grease.
: Grease up point
JMKIA5641ZZ
JMKIA5879ZZ
: Grease up point
JMKIA5642ZZ
Revision: November 2015
2016 JUKE
BACK DOOR
DLK-145
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
C
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BACK DOOR
Exploded View
INFOID:0000000012196722
REMOVAL
BACK DOOR ASSEMBLY
BACK DOOR ASSEMBLY : Removal and Installation
INFOID:0000000012196723
CAUTION:
• Operate with two workers, because of its heavy weight.
• Use protective tape or shop cloth to protect from damage during removal and installation.
REMOVAL
1. Remove luggage side upper finisher (LH and RH). Refer to
INT-36, "LUGGAGE SIDE UPPER FINISHER
1.
Back door weather-strip
2.
Back door stay
3.
Back door stay lower bracket
4.
Bumper rubber
5.
Back door striker
6.
Back door panel
7.
Back door hinge
8.
Hole cover
A
: Center mark
B
: Seam
: Always replace after every disassembly.
: Body grease
: Indicates that the part is connected at points with same symbol in actual vehicle.
JMKIA5652ZZ
Revision: November 2015
2016 JUKE
DLK-146
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
BACK DOOR
2. Disconnect harness connector.
3. Remove rear washer hose (1) from hose mounting clip (A), and
then disengage hose.
4. Remove center pillar upper garnish. Refer to
INT-22, "CENTER PILLAR UPPER GARNISH : Removal
5. Remove upper side of back door weather-strip. Refer to
DLK-152, "BACK DOOR WEATHER-STRIP :
.
6. Remove rear assist grip (LH and RH) and mounting clips for rear portion of headlining, and then remove
rear portion of headlining. Refer to
INT-27, "NORMAL ROOF : Exploded View"
.
7. Remove ground harness mounting bolt (A) and harness fixing
clips (B).
8. Remove grommet (1), and then pull out harness from roof panel
(2).
: Vehicle front
JMKIA5653ZZ
: Vehicle front
JMKIA5654ZZ
: Vehicle front
JMKIA5655ZZ
JMKIA5657ZZ
Revision: November 2015
2016 JUKE
BACK DOOR
DLK-147
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
C
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9. Remove grommet (2), and then pull out harness and washer
tube from roof panel (1).
10. Support back door with the proper material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the back door open when removing the
back door stay.
11. Remove back door stay (back door side). Refer to
DLK-151, "BACK DOOR STAY : Removal and Installa-
12. Remove back door hinge mounting nuts on back door and remove back door assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Check back door hinge rotating part for poor lubrication. If necessary, apply body grease.
• After installation, check back door open/close, lock/unlock operation.
• After installation, perform the fitting adjustment. Refer to
DLK-148, "BACK DOOR ASSEMBLY :
JMKIA5658ZZ
Revision: November 2015
2016 JUKE
DLK-148
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
BACK DOOR
BACK DOOR ASSEMBLY : Adjustment
INFOID:0000000012196724
Except for NISMO/NISMO RS models
JMKIB4167GB
1.
Back door assembly
2.
Bumper rubber (upper)
3.
Bumper rubber (lower)
4.
Back door hinge
5.
Back door striker
6.
TORX bolt
7.
Roof panel
8.
Rear combination lamp
9.
Back door glass
10. Rear bumper fascia
D.
Rear bumper fascia R end
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Body grease
Revision: November 2015
2016 JUKE
BACK DOOR
DLK-149
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
C
D
E
F
G
H
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J
L
M
A
B
DLK
N
O
P
For NISMO/NISMO RS models
Check the clearance and the surface height between back door and each part by seeing and touching.
If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.
Except for NISMO RS models
Unit: mm (in)
JMKIA9210GB
1.
Back door assembly
2.
Bumper rubber (upper)
3.
Bumper rubber (lower)
4.
Back door hinge
5.
Back door striker
6.
TORX bolt
7.
Roof panel
8.
Rear combination lamp
9.
Back door glass
10. Rear bumper fascia
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Body grease
Portion
Standard
Difference
(LH/RH, MAX)
Roof panel – Back
door
A – A
E
Clearance
5.0 – 7.0 (0.197 – 0.276)
—
F Surface height
0.9 – 2.9 (0.035 – 0.114)
—
Revision: November 2015
2016 JUKE
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