Nissan Juke (2016 year). Service Repair Manual — part 96
WATER PUMP
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< REMOVAL AND INSTALLATION >
[MR EXCEPT FOR NISMO RS MODELS]
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6. Remove the water pump mounting bolts and then remove the water pump.
• Coolant remaining in the cylinder block drains out at this time. Use a tray to collect it.
CAUTION:
• Never allow water pump vane to interfere with other parts.
• Never disassemble water pump. (Disassembly of this part is prohibited.)
7. Remove the water pump gasket.
8. Remove the alternator. Refer to
CHG-33, "MR16DDT : Removal and Installation"
9. Disconnect the water hose from the water pump housing.
10. Disconnect the radiator hose (lower) (RH) from the water pump housing. Refer to
.
11. Remove the water pump housing mounting bolts, and then remove the water pump housing.
12. Remove the water pump housing gasket.
INSTALLATION
Note the following, and install in the reverse order of removal.
Water Pump Housing
CAUTION:
Never reuse the water pump housing gasket. Always replace it with a new one.
Water Pump
CAUTION:
Never reuse the water pump gasket. Always replace it with a new one.
Inspection
INFOID:0000000012197567
INSPECTION AFTER REMOVAL
• Check visually that there is no significant dirt or rusting on water
pump body and vane (A).
• Check that there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
• Replace water pump, if necessary.
INSPECTION AFTER INSTALLATION
Checking for Coolant Leakage
• Start the engine, and check the joints for coolant leakage.
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Revision: November 2015
2016 JUKE
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< REMOVAL AND INSTALLATION >
[MR EXCEPT FOR NISMO RS MODELS]
MULTI-WAY CONTROL VALVE
MULTI-WAY CONTROL VALVE
Exploded View
INFOID:0000000012197568
Removal and Installation
INFOID:0000000012197569
REMOVAL
1. Drain coolant. Refer to
CAUTION:
1.
Radiator cap
2.
Water outlet adapter
3.
Hose clamp
4.
Water outlet hose
5.
Bracket
6.
Multi-way control valve
7.
Engine coolant temperature sensor 1
8.
Hose clamp
9.
Water hose
10. Gasket
A.
To reservoir tank
B.
To radiator
C.
To electric throttle control actuator
D.
To oil cooler
E.
To EGR cooler
F.
To heater core
: Engine front
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Indicates that the parts is connected at points with symbols in actual vehicle.
JSBIA5702GB
Revision: November 2015
2016 JUKE
MULTI-WAY CONTROL VALVE
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< REMOVAL AND INSTALLATION >
[MR EXCEPT FOR NISMO RS MODELS]
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Be sure to perform this operation when coolant temperature is cold.
2. Remove the engine cover. Refer to
EM-191, "Removal and Installation"
.
3. Remove the battery. Refer to
PG-105, "Removal and Installation"
.
4. Remove the air duct inlet (upper), element case, and air cleaner case. Refer to
.
5. Disconnect the radiator hose (upper) from the water outlet adapter. Refer to
6. Disconnect the reservoir tank hose from the water outlet adapter. Refer to
.
7. Disconnect the water hose from the water outlet adapter. Refer to
8. Disconnect the water outlet hose and the water outlet adapter.
9. Remove the harness clamps (A) and harness clips (B).
10. Remove the breather hose (1) and bracket mounting bolt (A),
and then remove the bracket (2).
11. Remove the bracket mounting bolt (A) and move the engine har-
ness (1) to a location where it does not interfere with work.
12. Disconnect harness connector of coolant temperature sensor 1.
13. Disconnect the multi-way control valve harness connector.
14. Disconnect the water hose and heater hose.
15. Remove the multi-way control valve mounting bolt, and then
remove the multi-way control valve and gasket.
16. If necessary, remove engine coolant temperature sensor 1 from
the multi-way control valve.
CAUTION:
Handle it carefully and never subject it to impact.
INSTALLATION
Note the following, and install in the reverse order of removal.
Engine Coolant Temperature Sensor 1
CAUTION:
If engine coolant temperature sensor 1 is removed, never reuse it. Replace it with a new one.
Water Hose
Water outlet adapter side
: Vehicle front
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: Vehicle front
JSBIA5712ZZ
: Vehicle front
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Revision: November 2015
2016 JUKE
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< REMOVAL AND INSTALLATION >
[MR EXCEPT FOR NISMO RS MODELS]
MULTI-WAY CONTROL VALVE
• When inserting the water outlet hose (1), align the water outlet
hose paint mark (A) with the mark (B) on the water outlet adapter
(2).
• Check that the distance (A) from the end of the water outlet hose
(1) to the water outlet adapter (2) is within the standard.
• The orientation of the hose clamp tabs must be within
±
15
°
(b) of
the water outlet hose paint mark (A).
Multi-way control valve side
• When inserting the water outlet hose (1), align the water outlet
hose paint mark (A) with the rib shape (B) on the multi-way control
valve (2).
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Dimension (A)
: 5 mm
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Revision: November 2015
2016 JUKE
MULTI-WAY CONTROL VALVE
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< REMOVAL AND INSTALLATION >
[MR EXCEPT FOR NISMO RS MODELS]
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• The orientation of the hose clamp tabs must be within
±
15
°
(b) of
the water outlet hose paint mark (A).
Inspection
INFOID:0000000012197570
INSPECTION AFTER INSTALLATION
• Start the engine, and check the joints for coolant leakage.
JSBIA5900ZZ
Revision: November 2015
2016 JUKE
CO-58
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR EXCEPT FOR NISMO RS MODELS]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification
INFOID:0000000012197571
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
Radiator
INFOID:0000000012197572
Unit: kPa (kg/cm
2
, psi)
Engine coolant capacity (With reservoir tank at “MAX” level)
M/T models
8.5 (9, 7-1/2)
CVT models
8.7 (9-2/8, 7-5/8)
Reservoir tank engine coolant capacity (At “MAX” level)
0.6 (5/8, 1/2)
Cap relief pressure
Standard
80 - 100 (0.8 - 1.0, 11.6 - 14.5)
Limit
60 (0.6, 8.7)
Leakage testing pressure
100 (1.0, 14.5)
Revision: November 2015
2016 JUKE
DEF-1
DRIVER CONTROLS
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SECTION
DEF
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CONTENTS
DEFOGGER
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Precaution for Procedure without Cowl Top Cover
. ..
Precautions For Xenon Headlamp Service . . . ...
Precautions for Removing Battery Terminal . . .....
SYSTEM DESCRIPTION . . . . . . . ..
COMPONENT PARTS . . . . . . . . . .
Component Parts Location . . . . . . . . . ....
Component Description . . . . . . . . . . .....
SYSTEM . . . . . . . . . . . . . . . ..
WITH AUTO A/C . . . . . . . . . . . . . . ..
WITH AUTO A/C : System Diagram . . . . . .....
WITH AUTO A/C : System Description . . . . .....
WITHOUT AUTO A/C . . . . . . . . . . . . ..
WITHOUT AUTO A/C : System Diagram . . . . ..
WITHOUT AUTO A/C : System Description . . .....
DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) . . . . . . . . . . ..
COMMON ITEM . . . . . . . . . . . . . . ...
COMMON ITEM : CONSULT Function (BCM -
COMMON ITEM) . . . . . . . . . . . . . ...
REAR WINDOW DEFOGGER . . . . . . . . ...
REAR WINDOW DEFOGGER : CONSULT Func-
tion (BCM - REAR DEFOGGER) . . . . . . .
DIAGNOSIS SYSTEM (IPDM E/R) (WITH IN-
TELLIGENT KEY SYSTEM) . . . . . . . ...
Diagnosis Description . . . . . . . . . . . .
CONSULT Function (IPDM E/R) . . . . . . . .
ECU DIAGNOSIS INFORMATION . . . ..
BCM, IPDM E/R . . . . . . . . . . . . .
List of ECU Reference . . . . . . . . . . . .
BASIC INSPECTION . . . . . . . . ...
DIAGNOSIS AND REPAIR WORK FLOW . ...
Work Flow . . . . . . . . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . . .
REAR WINDOW DEFOGGER SWITCH . . ...
WITH AUTO A/C . . . . . . . . . . . . . .
WITH AUTO A/C : Description . . . . . . . .
WITH AUTO A/C : Component Function Check . ..
WITH AUTO A/C : Diagnosis Procedure . . . . .
WITHOUT AUTO A/C . . . . . . . . . . . .
WITHOUT AUTO A/C : Description . . . . . . .
WITHOUT AUTO A/C : Component Function
Check . . . . . . . . . . . . . . . . . ..
WITHOUT AUTO A/C : Diagnosis Procedure . . .
WITHOUT AUTO A/C : Component Inspection . ...
REAR WINDOW DEFOGGER RELAY . . . .
Description . . . . . . . . . . . . . . . ...
Component Function Check . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
REAR WINDOW DEFOGGER . . . . . . ..
Description . . . . . . . . . . . . . . . ...
Component Function Check . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection . . . . . . . . . . . .
DOOR MIRROR DEFOGGER . . . . . . ...
Description . . . . . . . . . . . . . . . ...
Component Function Check . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
DRIVER SIDE DOOR MIRROR DEFOGGER ...
Description . . . . . . . . . . . . . . . ...
Component Function Check . . . . . . . . .
Revision: November 2015
2016 JUKE
DEF-2
Diagnosis Procedure . . . . . . . . . . . ..
PASSENGER SIDE DOOR MIRROR DEFOG-
GER . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
REAR WINDOW DEFOGGER FEEDBACK
SIGNAL . . . . . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . . ..
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
REAR WINDOW DEFOGGER SYSTEM . . ...
Wiring Diagram - DEFOGGER CONTROL SYS-
TEM - . . . . . . . . . . . . . . . . . ..
SYMPTOM DIAGNOSIS . . . . . . . .
ALL DEFOGGER SYSTEMS DO NOT OPER-
ATE . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ..
REAR WINDOW DEFOGGER DOES NOT
OPERATE BUT BOTH DOOR MIRROR DE-
FOGGERS OPERATE . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
DOOR MIRROR DEFOGGER DOES NOT OP-
ERATE . . . . . . . . . . . . . . . ...
BOTH SIDES . . . . . . . . . . . . . . . .
BOTH SIDES : Description . . . . . . . . . .
BOTH SIDES : Diagnosis Procedure . . . . . ..
DRIVER SIDE . . . . . . . . . . . . . . .
DRIVER SIDE : Description . . . . . . . . .
DRIVER SIDE : Diagnosis Procedure . . . . . .
PASSENGER SIDE . . . . . . . . . . . . ...
PASSENGER SIDE : Description . . . . . . ...
PASSENGER SIDE : Diagnosis Procedure . . .
Diagnosis Procedure . . . . . . . . . . . ...
REAR WINDOW DEFOGGER INDICATOR
DOES NOT ILLUMINATE . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . ..
FILAMENT . . . . . . . . . . . . . . .
Inspection and Repair . . . . . . . . . . . .
CONDENSER . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Revision: November 2015
2016 JUKE
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