Nissan Juke (2016 year). Service Repair Manual — part 613
TM-96
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
17. Remove shifter lever oil seal (1) and striking rod oil seal (2) from
transaxle case.
CAUTION:
Do not damage transaxle case.
18. Remove striking rod shim (1), striking rod adjusting shim (2),
mainshaft rear bearing adjusting shim (3), input shaft rear bear-
ing adjusting shim (4), and reverse idler gear adjusting shim (5).
19. Remove retaining pin of reverse shift fork (1) using suitable tool.
20. Rotate striking lever of striking rod assembly as shown. Then
rotate reverse fork rod to a position where bracket of reverse
fork rod does not interfere with striking lever of striking rod
assembly.
21. Pull out reverse shift fork and reverse fork rod.
22. Remove retaining pin of 5th-6th shift fork (1) using suitable tool.
PCIB1846E
PCIB1858E
2
: Reverse fork rod
PCIB1850E
PCIB1851E
2
: 5th-6th fork rod
PCIB1852E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-97
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
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M
A
B
TM
N
O
P
23. Remove retaining pin of 3rd-4th shift fork (1) using suitable tool.
24. Pull out 3rd-4th fork rod (2).
25. Pull out 5th-6th shift fork (1) and 5th-6th fork rod (2).
26. Pull out 3rd-4th shift fork (1).
27. Remove retaining pin of 1st-2nd shift fork (1) using suitable tool.
28. Pull out 1st-2nd shift fork and 1st-2nd fork rod (2).
29. Remove striking rod assembly (1).
PCIB1853E
PCIB1854E
PCIB1855E
PCIB1856E
PCIB1857E
Revision: November 2015
2016 JUKE
TM-98
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
30. Remove gear components from clutch housing in the following
procedure.
a. Remove a set of input shaft assembly, mainshaft assembly, and
reverse idler gear assembly by tapping the tip of input shaft from
the back of the clutch housing with a plastic hammer.
CAUTION:
Always withdraw mainshaft straight out. Failure to do so
can damage resin oil channel on clutch housing side.
b. Remove final drive assembly.
31. Remove magnet from clutch housing.
32. Remove mainshaft bearing retainer and then mainshaft front
bearing from clutch housing using the Tool.
CAUTION:
Do not damage clutch housing, mainshaft front bearing, or
oil channel.
33. Remove oil channel from clutch housing.
34. Remove differential side bearing outer race (clutch housing
side) from clutch housing using the puller.
CAUTION:
Do not damage clutch housing or differential side bearing
outer race.
35. Remove input shaft oil seal from clutch housing, using a suitable
tool.
CAUTION:
Do not damage clutch housing.
SCIA0964E
PCIB1859E
Tool number
: KV381054S0 (J-34286)
PCIB0937E
Tool number
: KV381054S0 (J-34286)
PCIB0938E
SCIA0398E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-99
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
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A
B
TM
N
O
P
36. Remove differential side oil seal from clutch housing, using a
suitable tool.
CAUTION:
Do not damage clutch housing.
Assembly
INFOID:0000000012200822
ASSEMBLY
1. Install differential side oil seal (1) to clutch housing using Tool
(A).
CAUTION:
• Do not reuse differential side oil seal.
• When installing, do not incline differential side oil seal.
• Do not damage clutch housing.
PCIB1874E
Dimension (H)
: -0.5 - 0.5 mm (-0.020 - 0.020 in)
Tool number
: ST33400001 (J-26082)
PCIB1864E
Revision: November 2015
2016 JUKE
TM-100
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
2. Install input shaft oil seal (1) to clutch housing using Tool (A).
CAUTION:
• Do not reuse input shaft oil seal.
• When installing, do not incline input shaft oil seal.
• Do not damage clutch housing.
3. Install differential side bearing outer race (clutch housing side) to
clutch housing using Tools.
CAUTION:
Replace differential side bearing and differential side bear-
ing outer race as a set.
4. Install oil channel (1) on mainshaft side.
CAUTION:
When installing oil channel, fit the rib (A) of oil channel into
the processed area of the spot facing (B).
5. Install mainshaft front bearing to clutch housing using Tool.
CAUTION:
Be careful with the orientation of mainshaft front bearing.
Dimension (H)
: 1.1 - 2.0 mm (0.043 - 0.078 in)
Tool number
: ST35321000 ( — )
PCIB1814E
Tool number
: KV40105320 ( — )
: ST30720000 (J-25405)
PCIB0933E
PCIB1921E
Tool number
: ST33200000 (J-26082)
PCIB0939E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-101
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
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H
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A
B
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6. Install mainshaft bearing retainer (1) to clutch housing and
tighten bolt to the specified torque.
CAUTION:
Install with punched surface facing up.
7. Install magnet to clutch housing.
8. Install final drive assembly into clutch housing.
9. Install input shaft assembly, mainshaft assembly, and reverse
idler gear assembly into clutch housing.
CAUTION:
• Wrap a tape, etc. to the spline of input shaft so as not to
damage the input shaft oil seal.
• Be careful with the orientation of reverse idler shaft.
10. Install striking rod assembly (1) into clutch housing.
2
: Mainshaft front bearing
3
: Oil channel
PCIB1938E
PCIB1859E
SCIA0888E
SCIA0964E
PCIB1857E
Revision: November 2015
2016 JUKE
TM-102
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
CAUTION:
• Check that return spring is securely seated in the groove
on return pin.
11. Install 1st-2nd shift fork (1) and 1st-2nd fork rod (2) and then
install retaining pin to 1st-2nd shift fork.
CAUTION:
• Do not reuse retaining pin.
• Be careful with the orientation of 1st-2nd shift fork and
1st-2nd fork rod.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of 1st-
2nd shift fork.
12. Install 3rd-4th shift fork (1) to 3rd-4th coupling sleeve.
CAUTION:
Be careful with the orientation of 3rd-4th shift fork.
13. Install 5th-6th shift fork (1) and 5th-6th fork rod (2) and then
install retaining pin to 5th-6th shift fork.
CAUTION:
• Do not reuse retaining pin.
• Be careful with the orientation of 5th-6th shift fork and
5th-6th fork rod.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of 5th-
6th shift fork.
PCIB1866E
PCIB1856E
PCIB1855E
PCIB1852E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-103
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
14. Install 3rd-4th fork rod (2) and then install retaining pin to 3rd-4th
shift fork (1).
CAUTION:
• Do not reuse retaining pin.
• Be careful with the orientation of 3rd-4th fork rod.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of 3rd-
4th shift fork.
15. Install reverse shift fork (1) and reverse fork rod (2).
CAUTION:
Be careful with the orientation of reverse shift fork and
reverse fork rod.
16. Rotate striking lever of striking rod assembly as shown. Then
rotate reverse fork rod to a position where bracket of reverse
fork rod does not interfere with striking lever of striking rod
assembly.
17. Install retaining pin to reverse shift fork (1).
CAUTION:
• Do not reuse retaining pin.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of
reverse shift fork.
18. Install selected differential side bearing adjusting shim(s) and differential side bearing outer race (tran-
saxle case side).
19. Install selected reverse idler gear adjusting shim onto reverse idler gear assembly.
20. Install selected input shaft rear bearing adjusting shim onto input shaft.
21. Install selected striking rod adjusting shim and striking rod shim onto striking rod assembly.
PCIB1853E
PCIB1875E
PCIB1851E
2
: Reverse fork rod
PCIB1850E
Revision: November 2015
2016 JUKE
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