Nissan Juke (2016 year). Service Repair Manual — part 611
TM-80
< PERIODIC MAINTENANCE >
[6MT: RS6F52H]
GEAR OIL
PERIODIC MAINTENANCE
GEAR OIL
Inspection
INFOID:0000000012200808
OIL LEAKAGE
Make sure that gear oil is not leaking from transaxle or around it.
OIL LEVEL
1. Remove filler plug (1) and gasket from transaxle case.
2. Check the oil level from filler plug mounting hole as shown in the
figure.
CAUTION:
Never start engine while checking oil level.
3. Set a gasket on filler plug and then install it to transaxle case.
CAUTION:
Never reuse gasket.
4. Tighten filler plug to the specified torque. Refer to
Draining
INFOID:0000000012200809
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and gasket, using a socket
[Commercial service tool] and then drain gear oil.
3. Set a gasket on drain plug and install it to clutch housing, using
a socket [Commercial service tool].
CAUTION:
Never reuse gasket.
4. Tighten drain plug to the specified torque. Refer to
Refilling
INFOID:0000000012200810
Refilling
1. Remove plug (1). Fill the transaxle with new oil and check the oil
level (L) using suitable gauge (A) as shown.
2. Install a new O-ring onto plug (1) and then install it to transaxle.
Tighten to the specified torque. Refer to
.
CAUTION:
Do not reuse O-ring.
PCIB1968E
PCIB1834E
Oil grade and capacity
: Refer to
Oil level (L)
: 38.5 - 45.5 mm (1.516 - 1.791 in)
PCIB1968E
Revision: November 2015
2016 JUKE
SIDE OIL SEAL
TM-81
< REMOVAL AND INSTALLATION >
[6MT: RS6F52H]
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REMOVAL AND INSTALLATION
SIDE OIL SEAL
Removal and Installation
INFOID:0000000012200811
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-28, "2WD : Removal and Installation"
2. Remove differential side oil seal (1) using a suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
• Install differential side oil seal to clutch housing and transaxle case
to the specified dimension (A) using Tools.
CAUTION:
Do not reuse oil seal.
• Check oil level after installation. Refer to
SCIA7625E
Dimension A)
: -0.5 - 0.5 mm (-0.020 - 0.020 in)
Tool numbers
: ST30720000 (J-25405)
: ST33400001 (J-26082)
SCIA1010E
Revision: November 2015
2016 JUKE
TM-82
< REMOVAL AND INSTALLATION >
[6MT: RS6F52H]
POSITION SWITCH
POSITION SWITCH
Removal and Installation
INFOID:0000000012200812
REMOVAL
1. Remove battery. Refer to
PG-105, "Removal and Installation"
.
2. Disconnect position switch connector.
3. Remove position switch from transaxle case.
INSTALLATION
1. Apply recommended sealant to threads of position switch.
•
Use Genuine Silicone RTV or an equivalent. Refer to
GI-22, "Recommended Chemical Products
CAUTION:
Remove old sealant and oil adhering to threads.
2. Install position switch to transaxle case.
3. Tighten position switch to the specified torque. Refer to
4. For the next step and after, install in the reverse order of removal.
Inspection
INFOID:0000000012200813
INSPECTION AFTER INSTALLATION
• Check continuity between position switch terminals. Refer to
TM-78, "BACK-UP LAMP SWITCH : Compo-
(Back-up lamp switch) and
TM-78, "PARK/NEUTRAL POSITION (PNP) SWITCH : Compo-
(PNP switch).
• Check the oil leakage. Refer to
Revision: November 2015
2016 JUKE
CONTROL LINKAGE
TM-83
< REMOVAL AND INSTALLATION >
[6MT: RS6F52H]
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CONTROL LINKAGE
Exploded View
INFOID:0000000012200814
Removal and Installation
INFOID:0000000012200815
REMOVAL
1. Remove battery. Refer to
PG-105, "Removal and Installation"
.
2. Remove air cleaner and air duct. Refer to
EM-27, "Removal and Installation"
.
3. Remove shift cable from shifter lever as shown.
1.
Shift selector knob
2.
Shift selector
3.
Shift selector assembly
4.
Select cable
5.
Lock plate
6.
Cable bracket
7.
Shift cable
8.
Cable support bracket
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
LCIA0414E
BCIA0052E
Revision: November 2015
2016 JUKE
TM-84
< REMOVAL AND INSTALLATION >
[6MT: RS6F52H]
CONTROL LINKAGE
4. Remove select cable from selector lever A as shown.
5. Move shift selector to neutral position.
6. Remove shift selector knob.
7. Remove center console assembly. Refer to
IP-24, "Removal and Installation"
8. Remove shift selector assembly nuts.
9. Remove exhaust front tube, center muffler and heat shield. Refer to
EX-10, "Removal and Installation"
10. Remove cable support bracket.
11. Remove select cable and shift cable from cable bracket.
12. Remove shift selector assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
• Securely install each cable to shifter lever and selector lever.
• Be careful about the installation direction, and screw shift selector
knob onto shift selector.
: Front
• When shift selector is selected to 1st-2nd side and 5th-6th side, confirm shift selector returns to neutral posi-
tion smoothly.
• When shift selector is shifted to each position, make sure there is no binding or disconnection in each boot.
BCIA0057E
SCIA7630E
Revision: November 2015
2016 JUKE
AIR BREATHER HOSE
TM-85
< REMOVAL AND INSTALLATION >
[6MT: RS6F52H]
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AIR BREATHER HOSE
Exploded View
INFOID:0000000012200816
Removal and Installation
INFOID:0000000012200817
REMOVAL
1. Disconnect clip of air breather hose from bracket.
2. Remove air breather hose from air breather tube of transaxle assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Make sure there are no pinched or restricted areas on the air breather hose caused by bending or
winding when installing it.
• Never reuse clip.
• Be sure to insert air breather hose into air breather tube until hose end reaches the tube's base.
• Set air breather hose with painted mark facing forward.
• Install air breather hose to bracket by fully inserting the clip.
1.
Air breather hose
2.
Clip
3.
Transaxle assembly
4.
Air breather tube
5.
Bracket
6
Air cleaner case
: Always replace after every disassembly.
JSDIA7171ZZ
Revision: November 2015
2016 JUKE
TM-86
< UNIT REMOVAL AND INSTALLATION >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000012200818
Removal and Installation
INFOID:0000000012200819
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Inserted CSC returns to the original position when removing transaxle assembly. Dust on clutch disc
sliding parts may damage CSC seal, and may cause clutch fluid leakage.
REMOVAL
1. Remove clutch tube from CSC. Refer to
CL-17, "Removal and Installation"
.
CAUTION:
Do not depress clutch pedal during removal procedure.
NOTE:
Cap or plug opening(s) to prevent fluid from spilling.
2. Remove engine and transaxle assembly. Refer to
EM-64, "2WD : Removal and Installation"
3. Remove starter motor. Refer to
STR-28, "MR16DDT : Removal and Installation"
4. Remove transaxle assembly to engine bolts.
5. Separate transaxle assembly from engine.
INSTALLATION
Installation is in the reverse order of removal.
1.
Transaxle assembly
2.
LH engine mount bracket
A.
TM-86, "Removal and Installation"
.
LCIA0413E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-87
< UNIT REMOVAL AND INSTALLATION >
[6MT: RS6F52H]
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• If transaxle assembly is removed from the vehicle, always replace CSC. Refer to
.
• When installing the transaxle assembly to the engine, use the
specified tightening torque in the numerical sequence shown:
CAUTION:
When installing transaxle assembly, do not allow the tran-
saxle input shaft to make contact with the clutch cover.
• Bleed the air from the clutch hydraulic system. Refer to
• After installation, check oil level and check for leaks and loose mechanisms. Refer to
z
: Transaxle to engine
X
: Engine to transaxle
Bolt symbol
A
B
C
D
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F
Quantity
1
3
1
2
2
1
Bolt length “ ”
mm (in)
45
(1.77)
80
(3.15)
45
(1.77)
35
(1.38)
45
(1.77)
Tightening torque
N·m (kg-m, ft-lb)
35.3
(3.6, 26)
74.5
(7.6, 55)
42.6
(4.3, 31)
48.0
(4.9, 35)
PCIB1972E
Revision: November 2015
2016 JUKE
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