Nissan Juke (2016 year). Service Repair Manual — part 603
TM-16
< PREPARATION >
[6MT: RS6F94R]
PREPARATION
Drift
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.
Installing differential side bearing inner race
(clutch housing side)
Drift
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.
Installing differential side bearing inner race
(transaxle case side)
Puller
• Removing differential side bearing inner
race (clutch housing side)
• Removing differential side bearing inner
race (transaxle case side)
Puller
• Removing differential side bearing inner
race (clutch housing side)
• Removing differential side bearing inner
race (transaxle case side)
• Removing input shaft rear bearing
• Removing input shaft front bearing
• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 4th main gear
• Removing 5th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer hub as-
sembly
• Removing 2nd main gear
• Removing 3rd main gear
• Removing mainshaft front bearing inner
race
Remover
• Removing bushing
• Removing mainshaft rear bearing outer
race
Tool name
Description
S-NT474
S-NT474
NT077
ZZB0823D
S-NT134
Revision: November 2015
2016 JUKE
COMPONENT PARTS
TM-17
< SYSTEM DESCRIPTION >
[6MT: RS6F94R]
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SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location
INFOID:0000000012200754
POSITION SWITCH
1
: Position switch
JPDIC0070ZZ
Revision: November 2015
2016 JUKE
TM-18
< SYSTEM DESCRIPTION >
[6MT: RS6F94R]
STRUCTURE AND OPERATION
STRUCTURE AND OPERATION
Sectional View
INFOID:0000000012200755
System Description
INFOID:0000000012200756
TRIPLE-CONE SYNCHRONIZER
1.
3rd input gear
2.
3rd-4th synchronizer hub assembly
3.
4th input gear
4.
5th input gear
5.
5th-6th synchronizer hub assembly
6.
6th input gear
7.
Transaxle case
8.
6th main gear
9.
5th main gear
10. 4th main gear
11. 3rd main gear
12. 2nd main gear
13. 1st-2nd synchronizer hub assembly 14. 1st main gear
15. Differential
16. Final gear
17. Mainshaft
18. Input shaft
19. Clutch housing
20. Reverse idler shaft
21. Reverse input gear
22. Reverse output gear
JPDIC0631ZZ
Revision: November 2015
2016 JUKE
STRUCTURE AND OPERATION
TM-19
< SYSTEM DESCRIPTION >
[6MT: RS6F94R]
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Triple-cone synchronizers are adopted for the 1st and the 2nd gears
to reduce operating force of the shifter lever.
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)
Reverse gear assembly consists of reverse input gear, return spring,
reverse baulk ring, and reverse output gear. When the shifter lever is
shifted to the reverse position, the construction allows smooth shift
operation by stopping the reverse idler shaft rotation by frictional
force of synchronizer.
1
: 1st main gear
2
: 1st-2nd coupling sleeve
3
: Insert key
4
: Outer baulk ring
5
: 2nd main gear
6
: Synchronizer cone
7
: Inner baulk ring
8
: 1st-2nd synchronizer hub
SCIA7636E
1
: Reverse fork rod
2
: Reverse output gear
3
: Return spring
4
: Reverse baulk ring
5
: Reverse input gear
SCIA7621E
Revision: November 2015
2016 JUKE
TM-20
< DTC/CIRCUIT DIAGNOSIS >
[6MT: RS6F94R]
POSITION SWITCH
DTC/CIRCUIT DIAGNOSIS
POSITION SWITCH
BACK-UP LAMP SWITCH
BACK-UP LAMP SWITCH : Component Inspection
INFOID:0000000012200757
1.
CHECK BACK-UP LAMP SWITCH
1. Disconnect position switch connector. Refer to
TM-24, "Removal and Installation"
.
2. Check continuity between position switch terminals.
Is the inspection result normal?
YES
>> INSPECTION END
NO
>> Replace position switch. Refer to
PARK/NEUTRAL POSITION (PNP) SWITCH
PARK/NEUTRAL POSITION (PNP) SWITCH : Component Inspection
INFOID:0000000012200758
1.
CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
1. Disconnect position switch connector. Refer to
TM-24, "Removal and Installation"
.
2. Check continuity between position switch terminals.
Is the inspection result normal?
YES
>> INSPECTION END
NO
>> Replace position switch. Refer to
Terminals
Condition
Continuity
1
2
Reverse gear position
Existed
Except reverse gear position
Not existed
PCIB1781E
Terminals
Condition
Continuity
2
3
Neutral gear position
Existed
Except neutral gear position
Not existed
JPDIC0091ZZ
Revision: November 2015
2016 JUKE
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
TM-21
< SYMPTOM DIAGNOSIS >
[6MT: RS6F94R]
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
INFOID:0000000012200759
Use the chart below to find the cause of the symptom. The numbers indicate the order of the inspection. If nec-
essary, repair or replace these parts.
SUSPECTED PARTS
(Possible cause)
OIL
(Oil
lev
el
is
lo
w)
OI
L (W
ro
ng
oi
l)
OIL
(Oil
lev
el
is
h
igh
)
GASKE
T (Damaged)
OIL SEAL (W
orn or
damaged)
O
-RING
(W
orn
or
da
ma
ge
d)
SHIF
T CONTROL L
INKAGE
(W
o
rn)
SHIF
T FORK (W
orn)
G
EAR (W
o
rn o
r da
m
age
d)
BEAR
ING
(W
orn
o
r
da
ma
ge
d)
BAUL
K
RING
(W
orn
o
r da
ma
ge
d)
INSE
R
T S
P
RING
(Dam
ag
ed
)
Reference
Symptoms
Noise
1
2
3
3
Oil leakage
3
1
2
2
2
Hard to shift or will not shift
1
1
2
3
3
Jumps out of gear
1
2
2
Revision: November 2015
2016 JUKE
TM-22
< PERIODIC MAINTENANCE >
[6MT: RS6F94R]
GEAR OIL
PERIODIC MAINTENANCE
GEAR OIL
Inspection
INFOID:0000000012200760
OIL LEAKAGE
Make sure that gear oil is not leaking from transaxle or around it.
OIL LEVEL
1. Remove filler plug (1) and gasket from transaxle case.
2. Check the oil level from filler plug mounting hole as shown in the
figure.
CAUTION:
Never start engine while checking oil level.
3. Set a gasket on filler plug and then install it to transaxle case.
CAUTION:
Never reuse gasket.
4. Tighten filler plug to the specified torque. Refer to
Draining
INFOID:0000000012200761
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and gasket, using a socket
[Commercial service tool] and then drain gear oil.
3. Set a gasket on drain plug and install it to clutch housing, using
a socket [Commercial service tool].
CAUTION:
Never reuse gasket.
4. Tighten drain plug to the specified torque. Refer to
Refilling
INFOID:0000000012200762
1. Remove filler plug (1) and gasket from transaxle case.
2. Fill with new gear oil until oil level reaches the specified limit at
filler plug mounting hole as shown in the figure.
3. After refilling gear oil, check the oil level. Refer to
4. Set a gasket on filler plug and then install it to transaxle case.
CAUTION:
Never reuse gasket.
5. Tighten filler plug to the specified torque. Refer to
SCIA7623E
SCIA7622E
Oil grade and
viscosity
: Refer to
MA-11, "Fluids and Lubricants"
Oil capacity
: Refer to
SCIA7623E
Revision: November 2015
2016 JUKE
SIDE OIL SEAL
TM-23
< REMOVAL AND INSTALLATION >
[6MT: RS6F94R]
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REMOVAL AND INSTALLATION
SIDE OIL SEAL
Removal and Installation
INFOID:0000000012200763
REMOVAL
1. Remove front drive shafts. Refer to
FAX-83, "2WD : Removal and Installation"
.
2. Remove differential side oil seals (1) from clutch housing and
transaxle case, using an oil seal remover.
CAUTION:
Never damage transaxle case and clutch housing.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Install differential side oil seals (1) to clutch housing and transaxle
case, using the drift [Stamping number: B.vi 1666-B] of the drift set
[SST: KV32500QAA ( - )].
CAUTION:
• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.
Inspection
INFOID:0000000012200764
INSPECTION AFTER INSTALLATION
Check the oil level and oil leakage. Refer to
.
SCIA7625E
A
: Transaxle case side
B
: Clutch housing side
Dimension “L
1
”
: 1.2 – 1.8 mm (0.047 – 0.071 in)
Dimension “L
2
”
: 2.7 – 3.3 mm (0.106 – 0.130 in)
JPDIC0454ZZ
Revision: November 2015
2016 JUKE
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