Nissan Juke (2016 year). Service Repair Manual — part 604
TM-24
< REMOVAL AND INSTALLATION >
[6MT: RS6F94R]
POSITION SWITCH
POSITION SWITCH
Removal and Installation
INFOID:0000000012200765
REMOVAL
1. Remove battery. Refer to
PG-105, "Removal and Installation"
.
2. Disconnect position switch connector.
3. Remove position switch from transaxle case.
INSTALLATION
1. Apply recommended sealant to threads of position switch.
•
Use Genuine Silicone RTV or an equivalent. Refer to
GI-22, "Recommended Chemical Products
CAUTION:
Remove old sealant and oil adhering to threads.
2. Install position switch to transaxle case.
3. Tighten position switch to the specified torque. Refer to
4. For the next step and after, install in the reverse order of removal.
Inspection
INFOID:0000000012200766
INSPECTION AFTER INSTALLATION
• Check continuity between position switch terminals. Refer to
TM-20, "BACK-UP LAMP SWITCH : Compo-
(Back-up lamp switch) and
TM-20, "PARK/NEUTRAL POSITION (PNP) SWITCH : Compo-
(PNP switch).
• Check the oil leakage. Refer to
Revision: November 2015
2016 JUKE
CONTROL LINKAGE
TM-25
< REMOVAL AND INSTALLATION >
[6MT: RS6F94R]
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CONTROL LINKAGE
Exploded View
INFOID:0000000012200767
Removal and Installation
INFOID:0000000012200768
REMOVAL
1. Shift the shifter lever to the neutral position.
2. Remove air cleaner case. Refer to
EM-192, "Removal and Installation"
.
1.
Bracket
2.
Shifter cable
3.
Selector lever
4.
Shifter lever A
5.
Tapping bolt
6.
Cable mounting bracket
7.
Selector cable
8.
Grommet
9.
M/T shift selector assembly
10. Shifter lever
11. Shifter lever knob
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
JPDIC0830GB
Revision: November 2015
2016 JUKE
TM-26
< REMOVAL AND INSTALLATION >
[6MT: RS6F94R]
CONTROL LINKAGE
3. Remove bracket (1), as per the following procedure.
a. Disconnect clips (A) from bracket.
b. Remove bolts (B) from bracket.
c.
Remove bracket.
4. Pull out and disconnect the each cable from the shifter lever A
and the selector lever, using a suitable remover.
5. While pressing the lock of the selector cable in the direction of
the arrow shown in the figure, remove the selector cable from
the cable mounting bracket.
6. While pressing the lock of the shifter cable in the direction of the
arrow shown in the figure, remove the shifter cable from the
cable mounting bracket.
7. Remove cable mounting bracket from transaxle case.
8. Pull the shifter lever knob upward to remove.
9. Remove center console assembly. Refer to
.
10. Pull out and disconnect the shifter cable from the pin of the M/T
shift selector assembly, using a suitable remover.
11. Pull up the stopper (A) of the selector cable in the direction of
the arrow as shown in the figure.
12. Pull out and disconnect the selector cable from the pin of the M/
T shift selector assembly, using a suitable remover.
13. While pressing the lock of the selector cable in the direction of
the arrow shown in the figure, remove the selector cable from
the M/T shift selector assembly.
14. While pressing the lock of the shifter cable in the direction of the
arrow shown in the figure, remove the shifter cable from the M/T
shift selector assembly.
15. Remove the M/T shift selector assembly.
16. Remove three way catalyst and heat plate. Refer to
17. Remove the bracket from the vehicle.
: Vehicle front
JPDIC0845ZZ
JPDIC0793ZZ
JPDIC0833ZZ
JPDIC0793ZZ
Revision: November 2015
2016 JUKE
CONTROL LINKAGE
TM-27
< REMOVAL AND INSTALLATION >
[6MT: RS6F94R]
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18. Disengage the pawls (A) of the grommet (1), and pull down-
wards to remove.
19. Remove the shifter cable and selector cable from the vehicle.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Install each cable without causing interference with other parts, a 120 mm (4.72 in)-or-less bend, and
a 180-degrees-or-more twist.
• Install boot of each cable without causing interference with other parts and a 90-degrees-or-more
twist.
• Fit boot of to center console assembly the groove on shifter lever knob.
• To install the shifter lever knob, press it into the shifter lever.
CAUTION:
• Never reuse shifter lever knob.
• Be careful with orientation of shifter lever knob.
• Tapping work for tapping bolts is not applied to new transaxle case. Do not perform tapping by other than
screwing tapping bolts because tapping is formed by screwing tapping bolts into transaxle case.
CAUTION:
Never reuse tapping bolt.
• Insert the each cable until it reaches the cable mounting bracket and M/T shift selector assembly.
• Insert the each cable until it reaches the shifter lever A and the selector lever.
• Shift the shifter lever to the neutral position.
• Install the shifter cable (1) and the selector cable (2) to the bracket
(3) as shown in the figure.
Install the selector cable (the M/T shift selector assembly side), as per the following procedure.
When M/T shift selector assembly is replaced:
1. Install the selector cable to the M/T shift selector assembly.
2. Shift the shifter lever to the neutral position.
3. Install the lever stopper (A) to the M/T shift selector assembly as
shown in the figure.
CAUTION:
Selector cable cannot be adjusted accurately without using
the lever stopper.
4. Check that the shifter lever does not move in the direction of the
select. If it moves, repeat step 3.
JPDIC0844ZZ
JPDIC0836ZZ
JPDIC0831ZZ
Revision: November 2015
2016 JUKE
TM-28
< REMOVAL AND INSTALLATION >
[6MT: RS6F94R]
CONTROL LINKAGE
5. Insert the stopper (A) until it reaches the selector cable.
6. Remove the lever stopper from the M/T shift selector assembly.
7. Shift the shifter lever to each gear position to check that there
are no bindings. If any, repeat step 3.
When M/T shift selector assembly is not replaced:
1. Install the selector cable to the M/T shift selector assembly.
2. Shift the shifter lever to the 4th gear position.
3. Adjust the length “L” between the stopper (A) and the lever to
the standard value.
4. Insert the stopper (A) until it reaches the selector cable.
5. Shift the shifter lever to each gear position to check that there
are no bindings. If any, repeat step 3.
Inspection
INFOID:0000000012200769
INSPECTION AFTER INSTALLATION
Shifter Lever Knob
Check that the shifter lever knob is installed in the right position.
Shifter Cable and Selector Cable
• Pull each cable in the removal direction to check that it dose not disconnect from the cable mounting
bracket.
• Pull each cable in the removal direction to check that it dose not disconnect from the M/T shift selector
assembly.
• Pull grommet in the removal direction to check that it dose not disconnect from the vehicle.
M/T Shift Selector Assembly and Shifter Lever
• Check that there is no tangle, hook, abnormal sound, looseness, and interference when the shifter lever is
moved to each position. If there is a malfunction, then repair or replace the malfunctioning part.
• Check that the shifter lever smoothly returns to the neutral position after moving the lever from 1st to 2nd
gear and moving hands off the lever. If there is a malfunction, then repair or replace the malfunctioning part.
• Check that the shifter lever smoothly returns to the neutral position after moving the lever from 5th to 6th
gear and moving hands off the lever. If there is a malfunction, then repair or replace the malfunctioning part.
JPDIC0832ZZ
Length “L”
: 3.51 – 4.11 mm (0.1382 – 0.1618 in)
JPDIC0834ZZ
JPDIC0832ZZ
Revision: November 2015
2016 JUKE
AIR BREATHER HOSE
TM-29
< REMOVAL AND INSTALLATION >
[6MT: RS6F94R]
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AIR BREATHER HOSE
Exploded View
INFOID:0000000012200770
Removal and Installation
INFOID:0000000012200771
REMOVAL
1. Remove air cleaner case. Refer to
EM-192, "Removal and Installation"
.
2. Remove clip (1) from harness bracket (2).
3. Remove air breather hose from the 2 way connector of transaxle
assembly.
CAUTION:
When removing air breather hose, be sure to hold 2 way
connector securely.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Install air breather hose, preventing crush and clogging caused by bending.
• Insert the allowance of air breather hose to the spool of the 2 way connector.
• Install air breather hose to the 2 way connector with the paint mark faced forward of the vehicle.
• Securely engage the clip in the mounting hole of harness bracket.
• Never reuse clip.
1.
Harness bracket
2.
Transaxle assembly
3.
Air breather hose
4.
Clip
: Vehicle front
: Always replace after every disassembly.
JSDIA7172ZZ
: Vehicle front
JSDIA7173ZZ
Revision: November 2015
2016 JUKE
TM-30
< UNIT REMOVAL AND INSTALLATION >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000012200772
Removal and Installation
INFOID:0000000012200773
CAUTION:
Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position every
time when removing transaxle assembly. At this timing, dust on the sliding parts may damage a seal of
CSC and may cause clutch fluid leakage. Refer to
CL-17, "Removal and Installation"
REMOVAL
1. Disconnect battery cable from negative terminal. Refer to
PG-105, "Removal and Installation"
.
2. Shift the shifter lever to the neutral position.
3. Remove battery. Refer to
PG-105, "Removal and Installation"
.
4. Remove air cleaner case. Refer to
EM-192, "Removal and Installation"
.
5. Remove air breather hose. Refer to
TM-29, "Removal and Installation"
.
6. Disconnect position switch connector. Refer to
TM-24, "Removal and Installation"
.
7. Remove harness clip from transaxle assembly.
8. Disconnect selector cable and shifter cable from transaxle assembly. Refer to
.
9. Remove starter motor. Refer to
STR-28, "MR16DDT : Removal and Installation"
10. Remove clutch tube from CSC (Concentric Slave Cylinder). Refer to
CL-15, "Removal and Installation"
CAUTION:
• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immedi-
ately and wash the affected area with water.
• Never depress clutch pedal during removal procedure.
11. Remove engine under cover.
12. Remove fender protector LH. Refer to
EXT-31, "Removal and Installation"
13. Disconnect ground cable.
14. Remove front suspension member. Refer to
FSU-15, "Removal and Installation"
15. Remove front drive shafts. Refer to
FAX-83, "2WD : Removal and Installation"
.
1.
Transaxle assembly
: Refer to "INSTALLATION" in
TM-30, "Removal and Installation"
for the locations and tightening torque.
JPDIC0632ZZ
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-31
< UNIT REMOVAL AND INSTALLATION >
[6MT: RS6F94R]
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NOTE:
Insert a suitable plug into differential side oil seal after removing front drive shaft.
16. Set a suitable jack to transaxle assembly and then set a suitable jack to engine assembly.
CAUTION:
When setting a suitable jack, be careful so that it does not contact with the switch.
17. Remove engine mounting bracket (LH) mounting bolts from transaxle assembly. Refer to
.
18. Remove rear torque rod bracket and rear torque rod. Refer to
EM-217, "2WD : Removal and Installation"
19. Remove transaxle assembly mounting bolts.
20. Remove transaxle assembly from the engine.
CAUTION:
• Fix transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
21. Remove CSC. Refer to
CL-17, "Removal and Installation"
.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Fix transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, never bring input shaft into contact with clutch cover.
• Tapping work for tapping bolts is not applied to new transaxle case. Do not perform tapping by other
than screwing tapping bolts because tapping is formed by screwing tapping bolts into transaxle
case.
• Tighten transaxle assembly mounting bolts to the specified torque.
The figure is the view from the engine.
Inspection
INFOID:0000000012200774
INSPECTION AFTER INSTALLATION
• Check the operation of the control linkage. Refer to
.
• Check the oil leakage and the oil level. Refer to
.
Bolt symbol
A
B
Insertion direction
Transaxle to engine
Engine to transaxle
Quantity
3
6
Bolt length
“ ” mm (in)
60 (2.36)
50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)
62.0 (6.3, 46)
JPDIC0837ZZ
Revision: November 2015
2016 JUKE
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