Nissan Pathfinder (2006 year). Manual — part 107
BODY REPAIR
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Follow the specifications for the proper welding pitch.
Unit:mm
Foam Repair
EIS007R0
During factory body assembly, foam insulators are installed in certain body panels and locations around the
vehicle. Use the following procedure(s) to replace any factory-installed foam insulators.
URETHANE FOAM APPLICATIONS
Use commercially available spray foam for sealant (foam material) repair of material used on vehicle. Read
instructions on product for fill procedures.
Thickness (t)
Minimum pitch ( )
0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)
10 (0.39) or over
12 (0.47) or over
18 (0.71) or over
20 (0.79) or over
27 (1.06) or over
31 (1.22) or over
PIIA0148E
BL-158
BODY REPAIR
2006 Pathfinder
FILL PROCEDURES
1.
Body side outer
2.
Body side insulation (foam)
3.
A-pillar lower hinge brace
4.
Sill outer reinforcement
5.
front sill outer reinforcement
6.
Inner A-pillar upper
LIIA1807E
BODY REPAIR
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7.
A-pillar inner bracket
8.
A-pillar upper hinge brace
9.
B-pillar hinge brace
10. Inner B-pillar
11.
Inner sill extension
LIIA1817E
BL-160
BODY REPAIR
2006 Pathfinder
1.
Fill procedures after installation of service part.
–
Remove foam material remaining on vehicle side.
–
Clean area in which foam was removed.
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Install service part.
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Insert nozzle into hole near fill area and fill foam material or fill in enough to close gap with the service
part.
2.
Fill procedures before installation of service part.
–
Remove foam material remaining on vehicle side.
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Clean area in which foam was removed.
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Fill foam material on wheelhouse outer side.
NOTE:
Fill in enough to close gap with service part while avoiding
flange area.
–
Install service part.
NOTE:
Refer to label for information on working times.
1.
Body side outer
2.
Body side insulation (foam)
3.
Rear wheel outer
4.
Side panel inner
5.
D-pillar inner reinforcement
6.
D-pillar outer reinforcement
7.
Roof
8.
Front roof rail
9.
Front roof rail brace
10. B-pillar inner
11.
B-pillar hinge brace
12. Rear side inner extension
13. D-pillar mail lower
LIIA1081E
LIIA1082E
BODY REPAIR
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Replacement Operations
EIS007R1
DESCRIPTION
This section is prepared for technicians who have attained a high level of skill and experience in repairing col-
lision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.
Technicians are also encouraged to read Body Repair Manual (Fundamentals) in order to ensure that the orig-
inal functions and quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) contains
additional information, including cautions and warnings, that are not including in this manual. Technicians
should refer to both manuals to ensure proper repairs.
Please note that this information is prepared for worldwide usage, and as such, certain procedures may not
apply in some regions or countries.
BL-162
BODY REPAIR
2006 Pathfinder
The symbols used in this section for cutting and welding / brazing operations are shown below.
PIIA0149E
BODY REPAIR
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Front pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is
at position A due to the construction of the vehicle. Refer to the
front pillar section.
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Determine cutting position and record distance from the locating
indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm above inner front pillar cut position.
●
Prepare a cutting jig to make outer pillar easier to cut. Also, this
will permit service part to be accurately cut at joint position.
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An example of cutting operation using a cutting jig is as follows.
1.
Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar
2.
Align cutting line with notch on jig. Clamp jig to pillar.
3.
Cut outer pillar along groove of jig. (At position A)
4.
Remove jig and cut remaining portions.
5.
Cut inner pillar at position B in same manner.
PIIA0150E
PIIA0151E
PIIA0152E
PIIA0153E
BL-164
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2006 Pathfinder
HOODLEDGE
LH
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Work after radiator core support has been removed.
LIIA1808E
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