Nissan Pathfinder (2009 year). Manual — part 226

DLN-290

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

5.

Install the internal gear with the groove facing up into the front
case.

6.

Install the new snap ring to the front case.

CAUTION:

Do not reuse snap ring.

7.

Install the planetary carrier assembly and sun gear assembly to
the front case using Tool.

8.

Install the new snap ring to the sun gear.

CAUTION:

• Do not reuse snap ring.
• Do not damage sun gear.

9.

Set the L-H sleeve together with the L-H shift fork assembly onto
the planetary carrier assembly.

PDIA0102E

PDIA0101E

Tool number

: KV38100200 (

—

)

SDIA2791E

PDIA0099E

SDIA2438E

2009 Pathfinder

TRANSFER ASSEMBLY

DLN-291

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[TRANSFER: TX15B]

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10. Install the control shift rod assembly to the front case.

CAUTION:

Set pin of L-H shift fork assembly into the groove of drum
cam.

11. Turn the control shift rod assembly fully counterclockwise.

12. Install the L-H shift rod assembly through the L-H shift fork

assembly opening to the front case.

CAUTION:

Set pin of L-H shift rod assembly into the groove of drum
cam.

13. Install the mainshaft to the sun gear assembly.

14. Install the drive chain to the front drive shaft and sprocket.

CAUTION:

Install with the Identification mark of drive chain on the side
of the rear bearing of front drive shaft.

15. Install the drive chain together with the front drive shaft and

sprocket to the front case.

16. Install the 2-4 sleeve and 2-4 shift fork assembly to the main-

shaft.

CAUTION:

• Install with proper orientation of 2-4 sleeve.
• Install 2-4 shift fork with engaging the grooves of 2-4 shift

fork in the retaining pin of 2-4 shift bracket.

WDIA0215E

WDIA0216E

PDIA0110E

SDIA2464E

SDIA2467E

2009 Pathfinder

DLN-292

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

17. Install the new snap ring to the L-H shift rod assembly using suit-

able tool.

CAUTION:

Do not reuse snap ring.

18. Install the clutch gear to the mainshaft.

19. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

20. Install the oil pump assembly to the mainshaft.

21. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

22. Install the retainer to the mainshaft.

CAUTION:

Set the projection of oil pump assembly to the identification
hole, and then align locating hole of retainer to the L-H shift
rod assembly.

23. Install the mainshaft rear bearing to the mainshaft using Tool.

CAUTION:

Do not push too hard in order to avoid snap rings becoming
dislodged from mainshaft.

SDIA2463E

SDIA2462E

SDIA2461E

SDIA2468E

Tool number

: KV32102700 (

—

)

SDIA2469E

2009 Pathfinder

TRANSFER ASSEMBLY

DLN-293

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24. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

25. Install the spacer to the control shift rod.

26. Apply liquid gasket to the mating surface of the front case.

• Use Genuine Anaerobic Liquid Gasket or equivalent.

Refer to

GI-26, "Recommended Chemical Products and

Sealants"

.

CAUTION:

Remove old sealant adhering to mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mating surfaces.

27. Install the rear case to the front case.

28. Tighten the bolts to the specified torque. Refer to

DLN-281, "Dis-

assembly and Assembly"

.

CAUTION:

Be sure to install the harness brackets and air breather
hose clamp.

29. Install the retainer bolts with new gaskets. Tighten the bolts to

the specified torque. Refer to

DLN-281, "Disassembly and

Assembly"

.

CAUTION:

• Do not reuse gasket.
• Tighten them to the specified torque again.

30. Apply petroleum jelly to the circumference of the new oil seal,

and install it to the front case using Tools.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

SDIA2430E

WDIA0217E

SDIA3422E

SDIA2789E

Tool number

A: ST30720000 (J-25405)

B: KV40104830 (

—

)

Dimension A

: 4.0 - 4.6 mm (0.157 - 0.181 in)

SDIA3191E

2009 Pathfinder

DLN-294

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

31. Install the new rear oil seal until it is flush with the end face of the

rear case using Tool.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

32. Apply petroleum jelly to the circumference of the new dust cover

(1). Position the new dust cover (A) as shown.
• 2: Rear case assembly

CAUTION:

• Do not reuse dust cover.
• Position the identification mark at the position shown.

33. Install the new dust cover to the rear case using Tool.

CAUTION:

• Do not reuse dust cover.
• Apply petroleum jelly to dust cover.

34. Apply sealant to the threads of the wait detection switch (gray).

Then install it to the rear case and tighten to the specified
torque. Refer to

DLN-281, "Disassembly and Assembly"

.

• Use Genuine Silicone RTV or equivalent. Refer to

GI-26,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

Tool number

: KV38100500 (

—

)

PDIA0115E

AWDIA0550GB

Tool number

: KV40105310 (

—

)

PDIA0116E

SDIA3389E

2009 Pathfinder

TRANSFER ASSEMBLY

DLN-295

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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35. Apply sealant to the threads of the 4LO switch (gray with green

paint) and ATP switch (black). Then install them to the front case
and tighten to the specified torque. Refer to

DLN-281, "Disas-

sembly and Assembly"

.

• Use Genuine Silicone RTV or equivalent. Refer to

GI-26,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

36. Install the new front oil seal until it is flush with the end face of

the front case using Tool.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

37. Align the matching mark on the front drive shaft with the mark on

the companion flange, then install the companion flange.

38. Install the new companion flange self-lock nut. Tighten to the

specified torque using Tool. Refer to

DLN-281, "Disassembly

and Assembly"

.

CAUTION:

Do not reuse self-lock nut.

39. Install the new O-ring to the transfer control device.

CAUTION:

• Do not reuse O-ring.
• Apply petroleum jelly to O-ring.

SDIA3390E

Tool number

: KV38100500 (

—

)

PDIA0117E

SDIA2779E

Tool number

: KV38108200 (J-44195)

WDIA0219E

SDIA3378E

2009 Pathfinder

DLN-296

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

40. Install the transfer control device to the rear case.

a.

Turn the control shift rod fully counterclockwise using a flat-
bladed screwdriver, and then put a mark on the control shift rod.

b.

Align the transfer control device shaft cutout with the mark on
the control shift rod, and install it.
NOTE:
Turn the transfer control device when the transfer control device
connection does not match.

c.

Tighten the bolts to the specified torque. Refer to

DLN-281, "Dis-

assembly and Assembly"

.

41. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque.

Refer to

DLN-281, "Disassembly and Assembly"

.

CAUTION:

Do not reuse gaskets.

PDIA0119E

PDIA0120E

SDIA2212E

2009 Pathfinder

PLANETARY CARRIER

DLN-297

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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PLANETARY CARRIER

Disassembly and Assembly

INFOID:0000000003937396

DISASSEMBLY

1.

Remove the snap ring.

2.

Remove the sun gear assembly from the planetary carrier
assembly using suitable tool.

3.

Remove the snap ring from the sun gear assembly using suit-
able tool.

4.

Remove the carrier bearing from the sun gear using Tools.

5.

Remove the needle bearing from the sun gear using Tool.

SDIA2792E

SDIA2353E

Tool number

A: ST35300000 (

—

)

B: ST30021000 (J-22912-01)

SDIA2149E

Tool number

: ST33710000 (

—

)

SDIA2354E

2009 Pathfinder