Nissan Juke (2012 year). Service Repair Manual — part 62
FUEL FILLER LID OPENER
DLK-275
< REMOVAL AND INSTALLATION >
[WITHOUT INTELLIGENT KEY SYSTEM]
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FUEL FILLER LID LOCK : Removal and Installation
INFOID:0000000007579089
REMOVAL
1.
Fully open fuel filler lid.
2.
Remove luggage side lower finisher (RH). Refer to
INT-34, "LUGGAGE SIDE LOWER FINISHER :
.
3.
Rotate and disengage fuel filler lid lock assembly, and then
remove fuel filler lid lock assembly.
NOTE:
Operation is performed easily when rotating fuel filler lid lock
from passenger room side.
4.
Disengage fuel filler lid opener cable (1). Remove fuel filler lid
opener cable while pressing stopper pin (2).
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
After installation, check fuel filler lid assembly open/close, lock/unlock operation.
JMKIA5718ZZ
JMKIA5719ZZ
Revision: 2011 October
2012 JUKE
DLK-276
< REMOVAL AND INSTALLATION >
[WITHOUT INTELLIGENT KEY SYSTEM]
DOOR SWITCH
DOOR SWITCH
Exploded View
INFOID:0000000007579090
Removal and Installation
INFOID:0000000007579091
REMOVAL
Remove the TORX bolt (A), and then remove door switch (1).
INSTALLATION
Install in the reverse order of removal.
1.
Door switch
2.
TORX bolt
JMKIA2569GB
JMKIA2173ZZ
Revision: 2011 October
2012 JUKE
REMOTE KEYLESS ENTRY RECEIVER
DLK-277
< REMOVAL AND INSTALLATION >
[WITHOUT INTELLIGENT KEY SYSTEM]
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REMOTE KEYLESS ENTRY RECEIVER
Removal and Installation
INFOID:0000000007579092
REMOVAL
1.
Remove the glove box assembly. Refer to
IP-12, "Removal and Installation"
2.
Remove the remote keyless entry receiver (1) mounting bolt (A),
and then remove remote keyless entry receiver.
INSTALLATION
Install in the reverse order of removal.
JMKIA6084ZZ
Revision: 2011 October
2012 JUKE
DLK-278
< REMOVAL AND INSTALLATION >
[WITHOUT INTELLIGENT KEY SYSTEM]
KEYFOB BATTERY
KEYFOB BATTERY
Exploded View
INFOID:0000000007579093
Removal and Installation
INFOID:0000000007579094
REMOVAL
1.
Remove screw (9) on the rear of keyfob.
2.
Place the key with the lower case (8) facing up. Set a screw-driver wrapped with tape between upper case
(1) and lower case (8) and then separate the lower case (8) from the upper case (1).
CAUTION:
• Do not touch the circuit board or battery terminal.
• The keyfob is water-resistant. However, if it does get wet, immediately wipe it dry.
3.
When replacing the circuit board assembly, remove circuit board assembly from the upper case (1).
[Circuit board assembly: Switch rubber (4) + Board surface (5)]
CAUTION:
Do not touch the printed circuits directly.
4.
Remove the battery (6) from the lower case (8) and replace it.
CAUTION:
When replacing battery, keep dirt, grease, and other foreign materials off the electrode contact
area.
5.
After replacement, fit the lower and upper cases together, part (4), (7) and tighten with the screw.
CAUTION:
After replacing the battery, Be sure to check that door locking operates normally using the keyfob.
Refer to
DLK-207, "Component Function Check"
INSTALLATION
Install in the reverse order of removal.
JMKIA1442ZZ
1.
Upper case
2.
Key
3.
Switch cover
4.
Switch rubber
5.
Board surface
6.
Battery
7.
plate
8.
Lower case
9.
Screw
Battery replacement
: Coin-type lithium battery (CR1620)
Revision: 2011 October
2012 JUKE
DLN-1
TRANSMISSION & DRIVELINE
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SECTION
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CONTENTS
DRIVELINE
TRANSFER: TY21B
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Service Notice or Precautions for Transfer . . . ...
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . . ...
Special Service Tools . . . . . . . . . . . ....
Commercial Service Tools . . . . . . . . . ....
SYSTEM DESCRIPTION . . . . . . . .
COMPONENT PARTS . . . . . . . . . ...
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
AWD Control Module . . . . . . . . . . . ..
AWD Solenoid . . . . . . . . . . . . . . .
Electric Controlled Coupling . . . . . . . . .
Electric Controlled Coupling Temperature Sensor
AWD Mode Switch . . . . . . . . . . . . ..
AWD Warning Lamp . . . . . . . . . . . ...
AWD Mode Indicator Lamp . . . . . . . . . .
Torque Distribution Indicator . . . . . . . . ...
STRUCTURE AND OPERATION . . . . . ...
Sectional View . . . . . . . . . . . . . . .
Operation Principle . . . . . . . . . . . . ..
SYSTEM . . . . . . . . . . . . . . . .
AWD SYSTEM . . . . . . . . . . . . . . ...
AWD SYSTEM : System Diagram . . . . . . ..
AWD SYSTEM : System Description . . . . . ..
AWD SYSTEM : Torque Split Control . . . . . .
AWD SYSTEM : Fail-safe . . . . . . . . . ...
AWD SYSTEM : Protection Function . . . . . ..
DIAGNOSIS SYSTEM (AWD CONTROL
MODULE) . . . . . . . . . . . . . . ..
CONSULT Function . . . . . . . . . . . . .
ECU DIAGNOSIS INFORMATION . . . ..
AWD CONTROL MODULE . . . . . . . ...
Reference Value . . . . . . . . . . . . . ..
Fail-safe . . . . . . . . . . . . . . . . ...
Protection Function . . . . . . . . . . . . ..
DTC Inspection Priority Chart . . . . . . . . ..
DTC Index . . . . . . . . . . . . . . . ...
WIRING DIAGRAM . . . . . . . . . ..
AWD SYSTEM . . . . . . . . . . . . ..
Wiring Diagram . . . . . . . . . . . . . .
BASIC INSPECTION . . . . . . . . ...
DIAGNOSIS AND REPAIR WORK FLOW . ...
Work Flow . . . . . . . . . . . . . . . .
Diagnostic Work Sheet . . . . . . . . . . .
ADDITIONAL SERVICE WHEN REPLACING
AWD CONTROL MODULE . . . . . . . ...
Description . . . . . . . . . . . . . . . ...
Work Procedure . . . . . . . . . . . . . ...
UNIT CHARACTERISTICS WRITING . . . ..
Description . . . . . . . . . . . . . . . ...
Work Procedure . . . . . . . . . . . . . ...
DTC/CIRCUIT DIAGNOSIS . . . . . . .
P1802, P1803 AWD CONTROL MODULE . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
P1808 WHEEL SPEED SENSOR . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
Revision: 2011 October
2012 JUKE
DLN-2
P1811 POWER SUPPLY CIRCUIT FOR AWD
CONTROL MODULE . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P1813 AWD MODE SWITCH . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
Component Inspection . . . . . . . . . . ....
P181B INCOMPLETE SELFSHUT . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P181D ENGINE TORQUE SIGNAL . . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P181E STEERING ANGLE SENSOR . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P181F INCOMPLETE CALIBRATION . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P1820 ENGINE SPEED SIGNAL . . . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P1829 ACCELERATOR PEDAL POSITION
SENSOR . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P182D AWD SOLENOID (LEFT) . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
Component Inspection . . . . . . . . . . ....
P182E AWD SOLENOID (RIGHT) . . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
Component Inspection . . . . . . . . . . ....
P182F COUPLING TEMPERATURE SEN-
SOR (LEFT) . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
Component Inspection . . . . . . . . . . ....
P1830 ABS OPERATION SIGNAL . . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P1831 VDC OPERATION SIGNAL . . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P1832 TCS OPERATION SIGNAL . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
P183A COUPLING TEMPERATURE SEN-
SOR (RIGHT) . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection . . . . . . . . . . .
P183B SOLENOID POWER SUPPLY . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
P183C DECEL G SENSOR . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
P183D SIDE G SENSOR . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
P183E YAW RATE SENSOR . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
P183F GEAR POSITION SIGNAL . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
P1840 OUTPUT SPEED SIGNAL . . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
P1864 INPUT SPEED SIGNAL . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
P1865 GEAR RATIO SIGNAL . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
U1000 CAN COMM CIRCUIT . . . . . . .
Description . . . . . . . . . . . . . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
U1010 CONTROL UNIT (CAN) . . . . . . .
Description . . . . . . . . . . . . . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
POWER SUPPLY AND GROUND CIRCUIT . .
Diagnosis Procedure . . . . . . . . . . . ...
AWD WARNING LAMP . . . . . . . . . .
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
AWD MODE INDICATOR LAMP (AWD-V) . ...
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
AWD MODE INDICATOR LAMP (AWD) . . ...
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
Revision: 2011 October
2012 JUKE
DLN-3
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SYMPTOM DIAGNOSIS . . . . . . . ..
AWD WARNING LAMP DOES NOT TURN ON
.
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
AWD WARNING LAMP DOES NOT TURN
OFF . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS . . . . . . . . . . . . ...
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
VEHICLE DOES NOT ENTER AWD MODE . ..
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
AWD WARNING LAMP BLINKS QUICKLY . ..
Description . . . . . . . . . . . . . . . ..
AWD WARNING LAMP BLINKS SLOWLY . ...
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
DECREASE IN TURNING PERFORMANCE . .
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .
NVH Troubleshooting Chart . . . . . . . . .
PERIODIC MAINTENANCE . . . . . . .
TRANSFER OIL . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
Draining . . . . . . . . . . . . . . . . ...
Refilling . . . . . . . . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . ...
AWD CONTROL MODULE . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
AWD MODE SWITCH . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
UNIT REMOVAL AND INSTALLATION . ..
TRANSFER ASSEMBLY . . . . . . . . ...
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
UNIT DISASSEMBLY AND ASSEMBLY .
RING GEAR SHAFT . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . .
Adjustment . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . ..
DRIVE PINION . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Adjustment . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . ..
TRANSFER CASE . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...
General Specifications . . . . . . . . . . ...
Preload Torque . . . . . . . . . . . . . ..
Backlash . . . . . . . . . . . . . . . .
Companion Flange Runout . . . . . . . . .
REAR PROPELLER SHAFT: 3Ff16-ETJ75
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . ...
Service Notice or Precautions for Rear Propeller
Shaft . . . . . . . . . . . . . . . . . ..
SYMPTOM DIAGNOSIS . . . . . . .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .
NVH Troubleshooting Chart . . . . . . . . ..
PERIODIC MAINTENANCE . . . . . ..
REAR PROPELLER SHAFT . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
REMOVAL AND INSTALLATION . . . .
REAR PROPELLER SHAFT . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...
General Specifications . . . . . . . . . . ...
Propeller Shaft Runout . . . . . . . . . . ..
Revision: 2011 October
2012 JUKE
DLN-4
Journal Axial Play . . . . . . . . . . . . ..
REAR FINAL DRIVE: RTVS
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . ...
Service Notice or Precautions for Rear Final Drive ..
PREPARATION . . . . . . . . . . ..
PREPARATION . . . . . . . . . . . ...
Special Service Tools . . . . . . . . . . .
Commercial Service Tools . . . . . . . . . .
SYSTEM DESCRIPTION . . . . . . ...
STRUCTURE AND OPERATION . . . . .
Sectional View . . . . . . . . . . . . . ...
Electric controlled coupling . . . . . . . . .
SYMPTOM DIAGNOSIS . . . . . . .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..
NVH Troubleshooting Chart . . . . . . . . ..
PERIODIC MAINTENANCE . . . . . ...
REAR DIFFERENTIAL GEAR OIL . . . . ..
Inspection . . . . . . . . . . . . . . . ..
Draining . . . . . . . . . . . . . . . . .
Refilling . . . . . . . . . . . . . . . . ..
REMOVAL AND INSTALLATION . . . ..
FRONT OIL SEAL . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
SIDE OIL SEAL . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
ELECTRIC CONTROLLED COUPLING . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
ELECTRIC CONTROLLED COUPLING OIL
SEAL . . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
UNIT REMOVAL AND INSTALLATION ...
REAR FINAL DRIVE ASSEMBLY . . . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
UNIT DISASSEMBLY AND ASSEMBLY ..
ELECTRIC CONTROLLED COUPLING . . ..
Exploded View . . . . . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ..
CENTER STEM ASSEMBLY . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ..
Adjustment . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . ..
DRIVE PINION . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ..
Adjustment . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .
General Specification . . . . . . . . . . .
Drive Gear Runout . . . . . . . . . . . .
Preload Torque . . . . . . . . . . . . . .
Backlash . . . . . . . . . . . . . . . ...
Companion Flange Runout . . . . . . . . ...
Revision: 2011 October
2012 JUKE
PRECAUTIONS
DLN-5
< PRECAUTION >
[TRANSFER: TY21B]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000007580131
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Service Notice or Precautions for Transfer
INFOID:0000000007580132
• After overhaul refill the transfer with new transfer oil.
• Check the oil level or replace the oil only with the vehicle parked on level surface.
• During removal or installation, keep inside of transfer clear of dust or dirt.
• Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern. Fit-
ting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause lon-
gitudinal vibration.
• Disassembly should be done in a clean work area.
• Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign matter.
• Check for the correct installation status prior to removal or disassembly. If matching marks are required, be
certain they do not interfere with the function of the parts when applied.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
• Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new one if necessary.
• Gaskets, seals and lock nuts should be replaced any time when the transfer is disassembled.
• When replacing the parts, use the genuine parts.
• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If tight-
ening sequence is specified, use it.
• Observe the specified torque when assembling.
• Clean and flush the parts sufficiently and blow-dry them.
• Never damage sliding surfaces and mating surfaces.
Revision: 2011 October
2012 JUKE
DLN-6
< PRECAUTION >
[TRANSFER: TY21B]
PRECAUTIONS
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transfer.
• When loosening pinion lock nut, replace collapsible spacer.
• Dispose of the waste oil using the methods prescribed law, ordinance, etc., after replacing transfer oil.
• After removing transfer assembly from the vehicle, when replace transfer case oil seals (right and left).
NOTE:
Transfer case oil seals (right and left) cannot be replaced on vehicle, because there is not enough room.
Revision: 2011 October
2012 JUKE
PREPARATION
DLN-7
< PREPARATION >
[TRANSFER: TY21B]
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PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000007580133
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
ST33200000
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
Removing inner race of ring gear bearing
(right).
KV381054S0
(J-34286)
Puller
• Removing drive shaft oil seal.
• Removing drive pinion oil seal.
ST33230000
(J-25805-01)
Drift
a: 51 mm (2.01 in) dia.
b: 41 mm (1.61 in) dia.
c: 28.5 mm (1.122 in) dia.
• Installing drive shaft oil seal.
• Installing outer race of pinion bearing (rear).
ST3127S000
(J-25765-A)
Preload gauge
Measuring pinion bearing preload and total
preload.
ST35272000
(J-26092)
Drift
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.
Installing inner race of pinion bearing (front).
ST37830000
(
—
)
Drift
a: 39 mm (1.54 in) dia.
b: 62 mm (2.44 in) dia.
Installing outer race of pinion bearing (front).
ZZA1002D
ZZA0601D
ZZA1046D
ZZA0503D
ZZA0978D
ZZA0836D
Revision: 2011 October
2012 JUKE
DLN-8
< PREPARATION >
[TRANSFER: TY21B]
PREPARATION
Commercial Service Tools
INFOID:0000000007580134
ST27863000
(
—
)
Drift
a: 62 mm (2.44 in) dia.
b: 52 mm (2.05 in) dia.
Installing transfer case oil seal (left).
ST35271000
(J-26091)
Drift
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
Installing transfer case oil seal (right).
Tool number
(Kent-Moore No.)
Tool name
Description
ZZA0832D
ZZA0811D
Tool name
Description
Replacer
• Remove inner race of ring gear bearing
(left).
• Remove inner race of ring gear bearing
(right).
• Remove inner race of pinion bearing (front).
Drift
a: 54 – 55 mm (2.13 – 2.17 in) dia.
b: 51 – 52 mm (2.01 – 2.05 in) dia.
c: 85 mm (3.35 in) or more
Install inner race of ring gear bearing (left).
Drift
a: 64 – 66 mm (2.52 – 2.60 in) dia.
b: 60 – 62 mm (2.36 – 2.44 in) dia.
c: 50 mm (1.97 in) or more
Install inner race of ring gear bearing (right).
Drift
a: 60 – 61 mm (2.36 – 2.40 in) dia.
b: 57 – 58 mm (2.24 – 2.28 in) dia.
c: 85 mm (3.35 in) or more
Compressing ring gear assembly with ring
gear bearing.
ZZA0700D
S-NT117
S-NT117
S-NT117
Revision: 2011 October
2012 JUKE
PREPARATION
DLN-9
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Drift
a: 73 – 74 mm (2.87 – 2.91 in) dia.
b: 70 – 71 mm (2.76 – 2.80 in) dia.
c: 30 mm (1.18 in) or more
Compressing ring gear assembly with ring
gear bearing.
Puller
Remove companion flange.
Drift
a: 53 – 56 mm (2.09 – 2.13 in) dia.
b: 48 – 51 mm (1.81 – 2.01 in) dia.
Installing drive pinion oil seal.
Drift
a: 55 mm (2.17 in) dia. or more
Installing transfer case oil seal (left).
Tool name
Description
S-NT117
ZZA0119D
S-NT474
ZZA0882D
Revision: 2011 October
2012 JUKE
DLN-10
< SYSTEM DESCRIPTION >
[TRANSFER: TY21B]
COMPONENT PARTS
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location
INFOID:0000000007580135
1.
ABS actuator and electric unit (con-
trol unit)
Refer to
.
2.
ECM
Refer to
TROL SYSTEM :
Component Parts Location"
3.
.
4.
SYSTEM : Component Parts Loca-
tion"
5.
Combination meter
Refer to
6.
AWD warning lamp
(In combination meter)
7
AWD mode indicator lamp (AWD-V)
(In combination meter)
8.
AWD mode indicator lamp (AWD)
(In combination meter)
9.
Torque distribution indicator
(In combination meter)
10. Steering angle sensor
.
11.
Rear wheel sensor
Refer to
12. AWD mode switch
13. AWD control module
14. AWD solenoid
(Inside rear final drive)
15. Electric controlled coupling
(Inside rear final drive)
16. Electric controlled coupling tempera-
ture sensor
(Inside rear final drive)
A.
Instrument driver lower panel
B.
Under front (left side) seat
C
Rear final drive assembly
JSDIA2371GB
Revision: 2011 October
2012 JUKE
COMPONENT PARTS
DLN-11
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Component Description
INFOID:0000000007580136
AWD Control Module
INFOID:0000000007580137
• AWD control module controls driving force distribution by signals from each sensor from front wheel driving
mode (100:0) to 4-wheel driving mode (50:50).
• Driving torque between both rear wheels is automatically controlled between 100:0 and 0:100 during accel-
eration and cornering.
• Make the vehicle fail-safe condition if malfunction is detected in AWD system. For fail-safe function, refer to
.
• AWD actuator relay is integrated with AWD control module, and supplies AWD solenoid with voltage.
• Self-diagnosis can be done with CONSULT.
AWD Solenoid
INFOID:0000000007580138
AWD solenoid is integrated with each electric controlled coupling, and controls electric controlled couplings by
command current from AWD control module.
Electric Controlled Coupling
INFOID:0000000007580139
Electric controlled couplings are integrated with rear final drive and transmits driving force to rear drive shaft.
For operation, refer to
Electric Controlled Coupling Temperature Sensor
INFOID:0000000007580140
• Electric controlled coupling temperature sensor is integrated with each electric controlled coupling.
• Electric controlled coupling temperature sensor detects the electric controlled coupling temperature and
transmits a signal to AWD control module.
Component parts
Reference/Function
AWD control module
AWD solenoid
Electric controlled coupling
DLN-11, "Electric Controlled Coupling"
Electric controlled coupling temperature sensor
DLN-11, "Electric Controlled Coupling Temperature Sensor"
AWD mode switch
AWD warning lamp
AWD mode indicator lamp (AWD-V, AWD)
DLN-12, "AWD Mode Indicator Lamp"
Torque distribution indicator
DLN-12, "Torque Distribution Indicator"
ABS actuator and electric unit (control unit)·
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Wheel sensor
BRC-10, "Wheel Sensor and Sensor Rotor"
Yaw rate/side/decel G sensor
BRC-12, "Yaw Rate/Side/Decel G Sensor"
ECM
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Accelerator pedal position sensor
EC-22, "Accelerator Pedal Position Sensor"
TCM
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Combination meter
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Steering angle sensor
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Revision: 2011 October
2012 JUKE
DLN-12
< SYSTEM DESCRIPTION >
[TRANSFER: TY21B]
COMPONENT PARTS
AWD Mode Switch
INFOID:0000000007580141
• AWD mode is selectable among 2WD, AWD-V, and AWD by operating the AWD mode switch while the igni-
tion switch is ON or the engine is running.
• Tilting the switch to the 2WD/AWD side allows mode selection between 2WD and AWD. To switch mode to
AWD-V, simply position the switch in AWD-V (neutral position).
AWD Warning Lamp
INFOID:0000000007580142
• After the AWD system is activated, the AWD warning lamp turns OFF during front and rear wheels driving
torque distribution.
• After the AWD system is deactivated by fail-safe function and torque distribution of front and rear wheels is
stopped, the AWD warning lamp turns ON to indicate that the state is in 2WD.
NOTE:
The AWD warning lamp does not turn ON when only torque distribution of both rear wheels is stopped by the
fail-safe function.
• The AWD warning lamp blinks to indicate that the state is in 2WD when the AWD system is temporarily
stopped by the protection function.
• Also turns ON when ignition switch is turned ON, for the purpose of lamp check. Turns OFF after the engine
starts if system is normal.
*: The AWD warning lamp does not turn ON when only torque distribution of both rear wheels is stopped.
NOTE:
AWD warning lamp also turns ON due to data reception error, CAN communication error etc.
AWD Mode Indicator Lamp
INFOID:0000000007580143
The following is the indications of AWD mode indicator lamp.
Torque Distribution Indicator
INFOID:0000000007580144
• Torque distribution indicator is displayed when the ODO/TRIP indication on the combination meter is
switched.
• The number of bars shows driving force distributed to each tire. (Maximum bars: 3)
Condition
AWD warning lamp
Lamp check
Turns ON when ignition switch is turned ON.
(Turns OFF approx. 1 second after the engine start.)
AWD system is malfunction
ON
*
Protection function is activated due to heavy load to electric controlled
coupling. (AWD system is not malfunctioning and AWD system chang-
es to front wheel drive.)
Quick blinking: 2 times/second
(Blinking in approx. 1 minute and then turning OFF)
Large difference in diameter of front/rear tires
Slow blinking: 1 time/2 seconds
(Continuing to blink until turning ignition switch OFF)
Other than above (System is normal)
OFF
Condition
AWD mode indicator lamp
AWD-V
AWD
Lamp check
—
Turns ON when ignition switch is turned ON for apr-
rox. 1 second and then turns OFF.
2WD mode
OFF
OFF
AWD-V mode
ON
OFF
AWD mode
OFF
ON
Revision: 2011 October
2012 JUKE
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