Nissan Juke (2012 year). Service Repair Manual — part 220
STR-20
< SYMPTOM DIAGNOSIS >
STARTING SYSTEM
SYMPTOM DIAGNOSIS
STARTING SYSTEM
Symptom Table
INFOID:0000000007579444
Symptom
Reference
No normal cranking
Refer to
Starter motor does not rotate
Revision: 2011 October
2012 JUKE
STARTER MOTOR
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< REMOVAL AND INSTALLATION >
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REMOVAL AND INSTALLATION
STARTER MOTOR
Exploded View
INFOID:0000000007579445
REMOVAL
DISASSEMBLY
1.
“S” terminal harness
2.
“B” terminal harness
3.
Starter motor
4.
Cylinder block
: Vehicle front
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
PKIC8095E
Revision: 2011 October
2012 JUKE
STR-22
< REMOVAL AND INSTALLATION >
STARTER MOTOR
Type: S114-955
NOTE:
Apply high-temperature grease to lubricate the bearing, gears and frictional surface when assembling the
starter.
Removal and Installation
INFOID:0000000007579446
REMOVAL
1.
Disconnect the battery cable from the negative terminal. Refer to
PG-95, "Removal and Installation"
2.
Drain engine coolant from radiator. Refer to
.
3.
Remove charge air cooler. Refer to
EM-30, "Removal and Installation"
4.
Remove CVT water hose on thermostat housing side (CVT models). Refer to
5.
Remove radiator hose (lower) on water inlet side. Refer to
CO-14, "Removal and Installation"
.
6.
Move CVT water hose A and radiator hose (lower) to a location where they do not inhibit work.
JPBIA0549GB
1.
Magnetic switch assembly
2.
Dust cover kit
3.
Shift lever set
4.
Center bracket (A)
5.
Yoke assembly
6.
Armature assembly
7.
Brush holder assembly
8.
Thrust washer
9.
Rear cover assembly
10. Internal gear
11.
Planetary gear
12. Pinion shaft
13. Packing
14. Thrust washer
15. Center bracket (P)
16. E-ring
17. Pinion assembly
18. Pinion stopper
19. Pinion stopper clip
20. Gear case assembly
: N·m (kg-m, in-lb)
: High-temperature grease point
Revision: 2011 October
2012 JUKE
STARTER MOTOR
STR-23
< REMOVAL AND INSTALLATION >
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7.
Open “B” terminal cover, in the direction indicated by an arrow,
as shown in the figure.
8.
Remove “B” terminal nut and “B” terminal harness.
9.
Remove “S” terminal nut and “S” terminal harness.
10. Disconnect harness connector (1) from crankshaft position sen-
sor.
11. Remove harness fixing clip (A) from oil pan (upper), and then
move harness (2) to a location where they do not inhibit work.
12. Remove starter motor mounting bolts.
13. Remove starter motor forward from the vehicle.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Be careful to tighten “B” terminal nut to the specified torque.
• After work is complete fill engine coolant. Refer to
.
Inspection
INFOID:0000000007579447
INSPECTION AFTER DISASSEMBLY
Pinion/Clutch Check
1.
Inspect pinion teeth.
• Replace pinion if teeth are worn or damaged. (Also check condition of ring gear teeth.)
2.
Inspect reduction gear teeth.
• Replace reduction gear if teeth are worn or damaged. (Also check condition of armature shaft gear
teeth.)
3.
Check to see if pinion locks in one direction and rotates smoothly in the opposite direction.
• If it locks or rotates in both directions, or unusual resistance is evident, replace.
JMBIA3020ZZ
JMBIA3021ZZ
Revision: 2011 October
2012 JUKE
STR-24
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Starter Motor
INFOID:0000000007579448
Type
S114 - 955
HITACHImake
Reduction gear type
System voltage
[V]
12
No-load
Terminal voltage
[V]
11
Current
[A]
Less than 110
Revolution
[rpm]
More than 3000
Minimum diameter of commutator
[mm (in)]
28.0 (1.102)
Minimum length of brush
[mm (in)]
10.5
Brush spring tension
[N (kg, lb)]
16.2 (1.65, 3.6)
Clearance between bearing metal and armature shaft
[mm (in)]
Less than 0.2 (0.008)
Clearance “L” between pinion front edge and pinion stopper
[mm (in)]
0.3 - 2.5 (0.012 - 0.095)
Revision: 2011 October
2012 JUKE
TM-1
TRANSMISSION & DRIVELINE
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SECTION
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CONTENTS
TRANSAXLE & TRANSMISSION
6MT: RS6F94R
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Precaution for Procedure without Cowl Top Cover
. ..
Service Notice or Precautions for Manual Tran-
saxle . . . . . . . . . . . . . . . . . . ..
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . . ...
Special Service Tools . . . . . . . . . . . ....
Commercial Service Tools . . . . . . . . . ..
SYSTEM DESCRIPTION . . . . . . . .
COMPONENT PARTS . . . . . . . . . ...
Component Parts Location . . . . . . . . . ..
STRUCTURE AND OPERATION . . . . . ...
Sectional View . . . . . . . . . . . . . . .
System Description . . . . . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . . .
POSITION SWITCH . . . . . . . . . . .
BACK-UP LAMP SWITCH . . . . . . . . . .
BACK-UP LAMP SWITCH : Component Inspec-
tion . . . . . . . . . . . . . . . . . . ..
PARK/NEUTRAL POSITION (PNP) SWITCH . . ...
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection . . . . . . . . . . .
SYMPTOM DIAGNOSIS . . . . . . . ..
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .
NVH Troubleshooting Chart . . . . . . . . .
PERIODIC MAINTENANCE . . . . . .
GEAR OIL . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
Draining . . . . . . . . . . . . . . . . ...
Refilling . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ...
SIDE OIL SEAL . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
POSITION SWITCH . . . . . . . . . . ..
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
CONTROL LINKAGE . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
AIR BREATHER HOSE . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
UNIT REMOVAL AND INSTALLATION . ..
TRANSAXLE ASSEMBLY . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
UNIT DISASSEMBLY AND ASSEMBLY .
TRANSAXLE ASSEMBLY . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
Revision: 2011 October
2012 JUKE
TM-2
INPUT SHAFT AND GEAR . . . . . . . ...
Exploded View . . . . . . . . . . . . . ....
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
MAINSHAFT AND GEAR . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ....
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
REVERSE IDLER SHAFT AND GEAR . . . .
Exploded View . . . . . . . . . . . . . ....
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
FINAL DRIVE . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ...
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . ..
General Specifications . . . . . . . . . . ....
CVT: RE0F10B
PRECAUTION . . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . . .
Precaution for Procedure without Cowl Top Cover ...
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine . . . . . . . . . . . . .
Precaution for TCM and Transaxle Assembly or
Control Valve Replacement . . . . . . . . ....
Removal and Installation Procedure for CVT Unit
Connector . . . . . . . . . . . . . . . ...
General Precautions . . . . . . . . . . . ...
Service Notice or Precaution . . . . . . . . ..
PREPARATION . . . . . . . . . . ...
PREPARATION . . . . . . . . . . . . .
Special Service Tool . . . . . . . . . . . ...
Commercial Service Tool . . . . . . . . . ...
SYSTEM DESCRIPTION . . . . . . .
COMPONENT PARTS . . . . . . . . . ...
CVT CONTROL SYSTEM . . . . . . . . . . .
CVT CONTROL SYSTEM : Component Parts Lo-
cation . . . . . . . . . . . . . . . . . ..
CVT CONTROL SYSTEM : Component Descrip-
tion . . . . . . . . . . . . . . . . . . ..
CVT CONTROL SYSTEM : TCM . . . . . . .
CVT CONTROL SYSTEM : Transmission Range
Switch . . . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Primary Speed Sen-
sor . . . . . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM : Secondary Speed
Sensor . . . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Secondary Pressure
Sensor . . . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve . . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM : Secondary Pressure
Solenoid Valve . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve . . . . . . . . . . . .
CVT CONTROL SYSTEM : Lock-up Select Sole-
noid Valve . . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM : Step Motor . . . . ..
CVT CONTROL SYSTEM : Manual Mode Switch ...
CVT CONTROL SYSTEM : CVT Indicator . . . .
CVT CONTROL SYSTEM : Shift Position Indica-
tor . . . . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Manual Mode Indica-
tor . . . . . . . . . . . . . . . . . . .
SHIFT LOCK SYSTEM . . . . . . . . . . . ..
SHIFT LOCK SYSTEM : Component Parts Loca-
tion . . . . . . . . . . . . . . . . . . ..
SHIFT LOCK SYSTEM : Component Description ...
STRUCTURE AND OPERATION . . . . . ..
TRANSAXLE . . . . . . . . . . . . . . . .
TRANSAXLE : Cross-Sectional View . . . . . .
TRANSAXLE : Main Component Elements . . .
TRANSAXLE : Belt & Pulley . . . . . . . . ...
FLUID COOLER & FLUID WARMER SYSTEM . .
FLUID COOLER & FLUID WARMER SYSTEM :
System Description . . . . . . . . . . . . .
MECHANICAL SYSTEM . . . . . . . . . . ...
MECHANICAL SYSTEM : System Diagram . . ...
MECHANICAL SYSTEM : System Description . ...
MECHANICAL SYSTEM : Component Descrip-
tion . . . . . . . . . . . . . . . . . . ..
SYSTEM . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM . . . . . . . . . . .
CVT CONTROL SYSTEM : System Description .
CVT CONTROL SYSTEM : System Diagram . . .
CVT CONTROL SYSTEM : Fail-safe . . . . . ..
OIL PRESSURE CONTROL SYSTEM . . . . . ..
OIL PRESSURE CONTROL SYSTEM : System
Diagram . . . . . . . . . . . . . . . . ..
Revision: 2011 October
2012 JUKE
TM-3
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OIL PRESSURE CONTROL SYSTEM : System
Description . . . . . . . . . . . . . . . ..
CONTROL SYSTEM . . . . . . . . . . . . ..
CONTROL SYSTEM : System Diagram . . . . .
CONTROL SYSTEM : System Description . . . .
CONTROL SYSTEM : CAN communication . . ...
CONTROL SYSTEM : Engine And CVT Integrat-
ed Control (CAN Communication Control) . . . ..
CONTROL SYSTEM : Control Between CVT And
BCM (CAN Communication Control) . . . . . ...
LOCK-UP AND SELECT CONTROL SYSTEM . .
LOCK-UP AND SELECT CONTROL SYSTEM :
System Diagram . . . . . . . . . . . . . ..
LOCK-UP AND SELECT CONTROL SYSTEM :
System Description . . . . . . . . . . . . .
SHIFT CONTROL SYSTEM . . . . . . . . . ..
SHIFT CONTROL SYSTEM : System Diagram . ..
SHIFT CONTROL SYSTEM : System Description
INTEGRATED CONTROL SYSTEM . . . . . . .
INTEGRATED CONTROL SYSTEM : System Di-
agram . . . . . . . . . . . . . . . . . ..
INTEGRATED CONTROL SYSTEM : System De-
scription . . . . . . . . . . . . . . . . ...
SHIFT LOCK SYSTEM . . . . . . . . . . . ..
SHIFT LOCK SYSTEM : System Description . . .
KEY LOCK SYSTEM . . . . . . . . . . . ...
KEY LOCK SYSTEM : System Description . . ..
ON BOARD DIAGNOSTIC (OBD) SYSTEM .
Diagnosis Description . . . . . . . . . . ...
DIAGNOSIS SYSTEM (TCM) . . . . . . ...
CONSULT Function (TRANSMISSION) . . . ...
ATFTEMP COUNT Conversion Table . . . . ..
Diagnostic Tool Function . . . . . . . . . ...
ECU DIAGNOSIS INFORMATION . . .
TCM . . . . . . . . . . . . . . . . ..
Reference Value . . . . . . . . . . . . ...
Fail-safe . . . . . . . . . . . . . . . .
DTC Inspection Priority Chart . . . . . . . ...
DTC Index . . . . . . . . . . . . . . . .
WIRING DIAGRAM . . . . . . . . .
CVT CONTROL SYSTEM . . . . . . . .
Wiring diagram . . . . . . . . . . . . . ..
CVT SHIFT LOCK SYSTEM . . . . . . .
Wiring diagram . . . . . . . . . . . . . ..
BASIC INSPECTION . . . . . . . . .
DIAGNOSIS AND REPAIR WORKFLOW . ..
Work Flow . . . . . . . . . . . . . . . ..
Diagnostic Work Sheet . . . . . . . . . . ..
ADDITIONAL SERVICE WHEN REPLACING
TCM . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . .
Procedure . . . . . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . . .
Procedure . . . . . . . . . . . . . . . ..
CVT FLUID COOLER SYSTEM . . . . . ..
Cleaning . . . . . . . . . . . . . . . .
STALL TEST . . . . . . . . . . . . ...
Inspection and Judgment . . . . . . . . . ..
LINE PRESSURE TEST . . . . . . . . ..
Inspection and Judgment . . . . . . . . . ..
ROAD TEST . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . .
Check before Engine Is Started . . . . . . . .
Check at Idle . . . . . . . . . . . . . . ..
Cruise Test . . . . . . . . . . . . . . .
CVT POSITION . . . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . ...
U1000 CAN COMM CIRCUIT . . . . . . .
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U1010 CONTROL UNIT (CAN) . . . . . ...
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0703 BRAKE SWITCH B . . . . . . . ..
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Stop Lamp Switch) . . ..
P0705 TRANSMISSION RANGE SWITCH A .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Transmission Range
Switch) . . . . . . . . . . . . . . . . ...
P0710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Revision: 2011 October
2012 JUKE
TM-4
P0715 INPUT SPEED SENSOR A . . . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0720 OUTPUT SPEED SENSOR . . . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0725 ENGINE SPEED . . . . . . . . ...
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0740 TORQUE CONVERTER . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0744 TORQUE CONVERTER . . . . . ...
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0745 PRESSURE CONTROL SOLENOID A .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0746 PRESSURE CONTROL SOLENOID A .
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0776 PRESSURE CONTROL SOLENOID B .
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0778 PRESSURE CONTROL SOLENOID B .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0826 UP AND DOWN SHIFT SW . . . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Manual Mode Switch) . ..
P0840 TRANSMISSION FLUID PRESSURE
SEN/SW A . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0841 TRANSMISSION FLUID PRESSURE
SEN/SW A . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0868 TRANSMISSION FLUID PRESSURE ..
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P1701 TCM . . . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1705 TP SENSOR . . . . . . . . . . ..
Description . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1709 INCOMPLETED DATA WRITING . . .
Description . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1722 VEHICLE SPEED . . . . . . . . ..
Description . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1723 SPEED SENSOR . . . . . . . . ..
Description . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1726 THROTTLE CONTROL SIGNAL . . ..
Description . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1740 SELECT SOLENOID . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1777 STEP MOTOR . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1778 STEP MOTOR . . . . . . . . . ...
Description . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
SHIFT POSITION INDICATOR CIRCUIT . . .
Description . . . . . . . . . . . . . . .
Component Function Check . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
SHIFT LOCK SYSTEM . . . . . . . . . .
Component Function Check . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Shift Lock Solenoid) . .
Component Inspection (Park Position Switch) . ..
Component Inspection (CVT Shift Selector Har-
ness) . . . . . . . . . . . . . . . . . .
Component Inspection (Stop Lamp Switch) . . ..
SYMPTOM DIAGNOSIS . . . . . . ...
SYSTEM SYMPTOM . . . . . . . . . .
Symptom Table . . . . . . . . . . . . . .
PERIODIC MAINTENANCE . . . . . ..
Revision: 2011 October
2012 JUKE
TM-5
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CVT FLUID . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
Changing . . . . . . . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . .
CVT SHIFT SELECTOR . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Disassembly and Assembly . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . ..
CONTROL CABLE . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
KEY INTERLOCK CABLE . . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
TRANSMISSION RANGE SWITCH . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
TCM . . . . . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Adjustment . . . . . . . . . . . . . . .
AIR BREATHER HOSE . . . . . . . . .
Removal and Installation . . . . . . . . . ...
CONTROL VALVE . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
PRIMARY SPEED SENSOR . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
SECONDARY SPEED SENSOR . . . . . ..
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
DIFFERENTIAL SIDE OIL SEAL . . . . . .
2WD . . . . . . . . . . . . . . . . . . .
2WD : Exploded View . . . . . . . . . . ...
2WD : Removal and Installation . . . . . . .
2WD : Inspection . . . . . . . . . . . . ...
AWD . . . . . . . . . . . . . . . . . . .
AWD : Exploded View . . . . . . . . . . ...
AWD : Removal and Installation . . . . . . .
AWD : Inspection . . . . . . . . . . . . ...
OIL PUMP FITTING BOLT . . . . . . . ..
Description . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
WATER HOSE . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
UNIT REMOVAL AND INSTALLATION .
TRANSAXLE ASSEMBLY . . . . . . . ..
2WD . . . . . . . . . . . . . . . . . . ..
2WD : Exploded View . . . . . . . . . . .
2WD : Removal and Installation . . . . . . .
2WD : Inspection and Adjustment . . . . . . .
AWD . . . . . . . . . . . . . . . . . . .
AWD : Exploded View . . . . . . . . . . ...
AWD : Removal and Installation . . . . . . .
AWD : Inspection and Adjustment . . . . . . .
UNIT DISASSEMBLY AND ASSEMBLY ..
TORQUE CONVERTER AND CONVERTER
HOUSING OIL SEAL . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...
General Specification . . . . . . . . . . .
Shift Characteristics . . . . . . . . . . . ...
Stall Speed . . . . . . . . . . . . . . .
Line Pressure . . . . . . . . . . . . . .
Torque Converter . . . . . . . . . . . . ..
Heater Thermostat . . . . . . . . . . . . .
Revision: 2011 October
2012 JUKE
TM-6
< PRECAUTION >
[6MT: RS6F94R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000007576339
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Procedure without Cowl Top Cover
INFOID:0000000007576340
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Service Notice or Precautions for Manual Transaxle
INFOID:0000000007576341
CAUTION:
• Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position
every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage
a seal of CSC and may cause clutch fluid leakage. Refer to
CL-17, "Removal and Installation"
• Never reuse transaxle gear oil, once it has been drained.
• Check oil level or replace gear oil with vehicle on level surface.
• During removal or installation, keep inside of transaxle clear of dust or dirt.
• Check for the correct installation status prior to removal or disassembly. If matching marks are
required, be certain they never interfere with the function of the parts they are applied.
PIIB3706J
Revision: 2011 October
2012 JUKE
PRECAUTIONS
TM-7
< PRECAUTION >
[6MT: RS6F94R]
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• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, use it.
• Never damage sliding surfaces and mating surfaces.
Revision: 2011 October
2012 JUKE
TM-8
< PREPARATION >
[6MT: RS6F94R]
PREPARATION
PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000007576342
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
KV381054S0
(J-34286)
Puller
Removing mainshaft front bearing outer race
KV38100200
( - )
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
• Installing mainshaft front bearing outer race
• Installing mainshaft rear bearing outer race
• Installing differential side bearing outer race
(clutch housing side)
ST33220000
( - )
Drift
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.
Installing input shaft oil seal
ST33400001
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
Installing differential side bearing outer race
(transaxle case side)
KV32500QAA
( - )
(Renault SST: B.vi 1666)
Drift set
1.
—
( - )
(Stamping number: B.vi 1666-A)
Drift
a: 54.3 mm (2.138 in) dia.
b: 45 mm (1.77 in) dia.
c: 26.6 mm (1.047 in) dia.
2.
—
( - )
(Stamping number: B.vi 1666-B)
Drift
d: 54 mm (2.13 in) dia.
e: 48.6 mm (1.913 in) dia.
f: 26.6 mm (1.047 in) dia.
Installing differential side oil seal
ZZA0601D
ZZA1143D
ZZA1046D
ZZA0814D
JPDIC0730ZZ
Revision: 2011 October
2012 JUKE
PREPARATION
TM-9
< PREPARATION >
[6MT: RS6F94R]
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ST36720030
( - )
Drift
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia.
• Installing input shaft rear bearing
• Installing mainshaft front bearing inner race
ST33052000
( - )
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.
• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 5th main gear
• Removing 4th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer hub as-
sembly
• Removing 2nd main gear
• Removing bushing
• Removing 3rd main gear
• Removing mainshaft front bearing inner
race
KV32102700
( - )
Drift
a: 48.6 mm (1.913 in) dia.
b: 41.6 mm (1.638 in) dia.
• Installing bushing
• Installing 2nd main gear
• Installing 3rd main gear
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear
ST30901000
(J-26010-01)
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
Installing mainshaft rear bearing inner race
ST33061000
(J-8107-2)
Drift
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.
Removing differential side bearing inner race
(clutch housing side)
KV32300QAM
( - )
(Renault SST: B.vi 1823)
Drift
Removing and installing input shaft rear bear-
ing mounting bolt
Tool number
(Kent-Moore No.)
Tool name
Description
ZZA0978D
ZZA0969D
S-NT065
ZZA0978D
ZZA0969D
PCIB2078J
Revision: 2011 October
2012 JUKE
TM-10
< PREPARATION >
[6MT: RS6F94R]
PREPARATION
Commercial Service Tools
INFOID:0000000007576343
Tool name
Description
Socket
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)
Removing and installing drain plug
Spacer
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)
Removing mainshaft front bearing outer race
Drift
a: 17 mm (0.67 in) dia.
Installing bushing
Drift
a: 24 mm (0.94 in) dia.
Removing input shaft rear bearing
Drift
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.
Installing input shaft front bearing
Drift
a: 43 mm (1.69 in) dia.
• Installing input shaft rear bearing
• Removing differential side bearing inner
race (transaxle case side)
PCIB1776E
PCIB1780E
S-NT063
PCIB1779E
S-NT065
NT109
Revision: 2011 October
2012 JUKE
PREPARATION
TM-11
< PREPARATION >
[6MT: RS6F94R]
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Drift
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.
Installing differential side bearing inner race
(clutch housing side)
Drift
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.
Installing differential side bearing inner race
(transaxle case side)
Puller
• Removing differential side bearing inner
race (clutch housing side)
• Removing differential side bearing inner
race (transaxle case side)
Puller
• Removing differential side bearing inner
race (clutch housing side)
• Removing differential side bearing inner
race (transaxle case side)
• Removing input shaft rear bearing
• Removing input shaft front bearing
• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 4th main gear
• Removing 5th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer hub as-
sembly
• Removing 2nd main gear
• Removing 3rd main gear
• Removing mainshaft front bearing inner
race
Remover
• Removing bushing
• Removing mainshaft rear bearing outer
race
Tool name
Description
S-NT474
S-NT474
NT077
ZZB0823D
S-NT134
Revision: 2011 October
2012 JUKE
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