Freightliner Business Class. Manual — part 3
Description
Schedule I (severe service) applies to vehicles that
annually travel up to 6000 miles (10 000 kilometers)
or
that operate under severe conditions. Examples of
Schedule I usage include: operation on extremely
poor roads or where there is heavy dust accumula-
tion; constant exposure to extreme hot, cold, salt-air,
or other extreme climates; frequent short-distance
travel; construction-site operation; city operation (fire
truck, garbage truck); or farm operation.
Schedule II (short-haul transport) applies to vehicles
that annually travel
up to
60,000 miles (100 000 kilo-
meters) and operate under normal conditions. Ex-
amples of Schedule II usage are: operation primarily
in cities and densely populated areas; local transport
with infrequent freeway travel; or high percentage of
stop-and-go travel.
Schedule III (long-haul transport) is for vehicles that
annually travel
more than
60,000 miles (100 000 kilo-
meters), with minimal city or stop-and-go operation.
Examples of Schedule III usage are: regional delivery
that is mostly freeway miles; interstate transport; or
any road operation with high annual mileage.
The table under
shows three different schedules of vehicle usage. For
each schedule the appropriate distance interval is
given for performing Initial Maintenance and for re-
peating each maintenance operation set (M1 through
M5). For Schedule I, the appropriate time interval is
also given.
The tables under
show
which maintenance operation set must be performed
at the actual distances (miles and kilometers) for
each maintenance schedule (or the actual hours of
operation for Schedule I). The schedule of actual dis-
tances (and hours) is based on the intervals given in
the Maintenance Schedule Table.
The tables under
list, in numerical order, the text reference
numbers and descriptions of
all
maintenance opera-
tions, and indicates all maintenance operation sets at
which each operation must be performed.
Each Maintenance Interval Operations Table (IM
through M5) lists the appropriate text reference
numbers and descriptions of only those maintenance
operations that must be performed at that mainte-
nance operation set. Each maintenance operation set
is listed in a separate Maintenance Operations Table.
Use
Before placing your new vehicle in service, determine
the correct maintenance intervals that apply to your
intended use of the vehicle. Refer to the Mainte-
nance Schedule Table to determine the distance (or
hour) interval at which each Maintenance Operation
Set must be performed to comply with your vehicle’s
schedule. For Schedule I vehicles equipped with an
hourmeter, use hours to determine maintenance in-
tervals, rather than distance traveled.
When the vehicle reaches the actual distance (or
hours) given for an interval, refer to the Maintenance
Interval Tables to find the Maintenance Operation Set
that applies to that interval. Then perform the mainte-
nance operations listed in the applicable Mainte-
nance Interval Operation Table. Use the maintenance
operation reference numbers to find instructions in
the manual for completion of each operation.
Complete each Maintenance Operation Set at the
required interval. Then, when you have completed
Maintenance Operation Set M5 under the 32nd Main-
tenance Number listed in the Maintenance Interval
Table, repeat the pattern. The 33rd Maintenance
Number will begin at Maintenance Operation Set M1,
under the 1st Maintenance Number listed in the
Maintenance Interval Table.
NOTE: When performing operations for the 33rd
Maintenance Number, complete the M1 opera-
tions only, not the Initial Maintenance opera-
tions.
To determine the distance/hours for the 33rd Mainte-
nance Number, add your schedule’s distance/hours
for the 1st Maintenance Number to the
distance/hours for the 32nd Maintenance Number,
then perform the operations listed in the applicable
table in the Maintenance Operations Tables. For the
34th Maintenance Number, add the distance/hours
for the 2nd to the distance/hours for the 32nd; con-
tinue this pattern for each successive Maintenance
Number.
General Information
00
Scheduled Maintenance Intervals, Description and
Use: 00–05
00/7
Maintenance Schedule
Models
Maintenance Interval
Operation
Maintenance Intervals
Frequency
Miles
Km
Hours
SCHEDULE I
*
(Severe Service)
vehicles that annually travel
up to 6000 miles (10 000 km)
FL50, FL60,
FL70, FL80,
FL106 and
FL112
Initial Maintenance (IM)
first
1000
1600
100
Maintenance 1 (M1)
every
1000
1600
100
Maintenance 2 (M2)
every
4000
6400
400
Maintenance 3 (M3)
every
8000
12 800
800
Maintenance 4 (M4)
every
16,000
25 600
1600
Maintenance 5 (M5)
every
32,000
51 200
3200
MB50,
MB60,
MB70, and
MB80
Initial Maintenance (IM)
first
4000
6000
100
Maintenance 1 (M1)
every
4000
6000
100
Maintenance 2 (M2)
every
8000
12 000
200
Maintenance 3 (M3)
every
16,000
24 000
400
Maintenance 4 (M4)
every
32,000
48 000
800
Maintenance 5 (M5)
every
64,000
96 000
1600
SCHEDULE II
(Short-Haul Transport)
vehicles that annually travel
up to 60,000 miles (100 000
km)
All
Initial Maintenance (IM)
first
8000
12 000
—
Maintenance 1 (M1)
every
8000
12 000
Maintenance 2 (M2)
every
16,000
24 000
Maintenance 3 (M3)
every
32,000
48 000
Maintenance 4 (M4)
every
64,000
96 000
Maintenance 5 (M5)
every
128,000
192 000
SCHEDULE III
(Long-Haul Transport)
vehicles that annually travel
over 60,000 miles (100 000
km)
All
Initial Maintenance (IM)
first
10,000
16 000
—
Maintenance 1 (M1)
every
10,000
16 000
Maintenance 2 (M2)
every
20,000
32 000
Maintenance 3 (M3)
every
40,000
64 000
Maintenance 4 (M4)
every
80,000
128 000
Maintenance 5 (M5)
every
160,000
256 000
*
For Schedule I (severe service) vehicles (equipped with an hourmeter), use maintenance intervals based on hours of operation rather than distance traveled.
Table 6, Maintenance Schedule Table
General Information
00
Maintenance Schedule Table: 00–06
00/8
Maintenance Intervals for Schedule I (FL50/60/70/80/106/112 models only)
Maint. No.
Maintenance Interval
Miles
km
Hours
1
IM and M1
1000
1600
100
2
M1
2000
3200
200
3
M1
3000
4800
300
4
M1 and M2
4000
6400
400
5
M1
5000
8000
500
6
M1
6000
9600
600
7
M1
7000
11 200
700
8
M1, M2, and M3
8000
12 800
800
9
M1
9000
14 400
900
10
M1
10,000
16 000
1000
11
M1
11,000
17 600
1100
12
M1 and M2
12,000
19 200
1200
13
M1
13,000
20 800
1300
14
M1
14,000
22 400
1400
15
M1
15,000
24 000
1500
16
M1, M2, M3, and M4
16,000
25 600
1600
17
M1
17,000
27 200
1700
18
M1
18,000
28 800
1800
19
M1
19,000
30 400
1900
20
M1 and M2
20,000
32 000
2000
21
M1
21,000
33 600
2100
22
M1
22,000
35 200
2200
23
M1
23,000
36 800
2300
24
M1, M2, and M3
24,000
38 400
2400
25
M1
25,000
40 000
2500
26
M1
26,000
41 600
2600
27
M1
27,000
43 200
2700
28
M1 and M2
28,000
44 800
2800
29
M1
29,000
46 400
2900
30
M1
30,000
48 000
3000
31
M1
31,000
49 600
3100
32
M1, M2, M3, M4, and M5
32,000
51 200
3200
Table 7, Maintenance Intervals for Schedule I (FL50/60/70/80/106/112 models only)
General Information
00
Maintenance Interval Tables: 00–07
00/9
Maintenance Intervals for Schedule I (MB50/60/70/80 models only)
Maint. No.
Maintenance Interval
Miles
km
Hours
1
IM and M1
4000
6000
100
2
M1 and M2
8000
12 000
200
3
M1
12,000
18 000
300
4
M1, M2, and M3
16,000
24 000
400
5
M1
20,000
30 000
500
6
M1 and M2
24,000
36 000
600
7
M1
28,000
42 000
700
8
M1, M2, M3, and M4
32,000
48 000
800
9
M1
36,000
54 000
900
10
M1 and M2
40,000
60 000
1000
11
M1
44,000
66 000
1100
12
M1, M2, and M3
48,000
72 000
1200
13
M1
52,000
78 000
1300
14
M1 and M2
56,000
84 000
1400
15
M1
60,000
90 000
1500
16
M1, M2, M3, M4, and M5
64,000
96 000
1600
17
M1
68,000
102 000
1700
18
M1 and M2
72,000
108 000
1800
19
M1
76,000
114 000
1900
20
M1, M2, and M3
80,000
120 000
2000
21
M1
84,000
126 000
2100
22
M1 and M2
88,000
132 000
2200
23
M1
92,000
138 000
2300
24
M1, M2, M3, and M4
96,000
144 000
2400
25
M1
100,000
150 000
2500
26
M1 and M2
104,000
156 000
2600
27
M1
108,000
162 000
2700
28
M1, M2, and M3
112,000
168 000
2800
29
M1
116,000
174 000
2900
30
M1 and M2
120,000
180 000
3000
31
M1
124,000
186 000
3100
32
M1, M2, M3, M4, and M5
128,000
192 000
3200
Table 8, Maintenance Intervals for Schedule I (MB50/60/70/80 models only)
General Information
00
Maintenance Interval Tables: 00–07
00/10
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