Freightliner Business Class. Manual — part 4
Maintenance Intervals for Schedules II and III (all models)
Maint.
No.
Maintenance Interval
Schedule II
Schedule III
Miles
km
Miles
km
1
IM and M1
8000
12 000
10,000
16 000
2
M1 and M2
16,000
24 000
20,000
32 000
3
M1
24,000
36 000
30,000
48 000
4
M1, M2, and M3
32,000
48 000
40,000
64 000
5
M1
40,000
60 000
50,000
80 000
6
M1 and M2
48,000
72 000
60,000
96 000
7
M1
56,000
84 000
70,000
112 000
8
M1, M2, M3, and M4
64,000
96 000
80,000
128 000
9
M1
72,000
108 000
90,000
144 000
10
M1 and M2
80,000
120 000
100,000
160 000
11
M1
88,000
132 000
110,000
176 000
12
M1, M2, and M3
96,000
144 000
120,000
192 000
13
M1
104,000
156 000
130,000
208 000
14
M1, and M2
112,000
168 000
140,000
224 000
15
M1
120,000
180 000
150,000
240 000
16
M1, M2, M3, M4, and M5
128,000
192 000
160,000
256 000
17
M1
136,000
204 000
170,000
272 000
18
M1 and M2
144,000
216 000
180,000
288 000
19
M1
152,000
228 000
190,000
304 000
20
M1, M2, and M3
160,000
240 000
200,000
320 000
21
M1
168,000
252 000
210,000
336 000
22
M1 and M2
176,000
264 000
220,000
352 000
23
M1
184,000
276 000
230,000
368 000
24
M1, M2, M3, and M4
192,000
288 000
240,000
384 000
25
M1
200,000
300 000
250,000
400 000
26
M1 and M2
208,000
312 000
260,000
416 000
27
M1
216,000
324 000
270,000
432 000
28
M1, M2, and M3
224,000
336,000
280,000
448 000
29
M1
232,000
348 000
290,000
464 000
30
M1 and M2
240,000
360 000
300,000
480 000
31
M1
248,000
372 000
310,000
496 000
32
M1, M2, M3, M4, and M5
256,000
384 000
320,000
512 000
Table 9, Maintenance Intervals for Schedules II and III (all models)
General Information
00
Maintenance Interval Tables: 00–07
00/11
IMPORTANT: At each Maintenance Operation Set, in
addition to the maintenance operations listed in this
table, perform all daily and weekly maintenance op-
erations listed in the "Pretrip Inspection and Daily
Maintenance" chapter of the
Business Class Trucks
Driver’s Manual
.
NOTE: Maintenance operations appearing in italics in
this table are for noise emission control components.
Numbers in this table are maintenance operation ref-
erence numbers matching those in the text of this
manual.
Maintenance Operation Sets for Groups 00 through 26
REQUIRED MAINTENANCE OPERATION SET
IM
M1 M2 M3 M4 M5
Maintenance Operation Number and Operation Description
Lubrication and Fluid Level Check (all models but FL112)
•
•
•
•
•
•
Lubrication and Fluid Level Check (all models but FL112)
•
•
•
•
Lubrication and Fluid Level Check (FL112 models only)
•
•
•
•
•
•
Engine-Support Fasteners Checking
•
•
Engine Drive Belt Inspection
•
•
•
Air Cleaner Element Inspecting and Replacing
•
•
Air Compressor Inspecting, Bendix
•
•
•
Air Compressor Rebuilding/Replacing, Bendix
•
Alternator, Battery, and Starter Checking
•
•
Radiator Cap Checking
•
•
•
•
Radiator Pressure Flushing and Coolant Changing
•
•
Fan Clutch Checking
•
•
•
•
Clutch Release Bearing and Release Cross-Shaft Lubricating
•
•
•
•
•
•
Clutch (Pull-Type) Inspecting and Adjusting
•
•
•
•
Hydraulic Fluid Level Checking
•
•
•
•
•
•
Hydraulic Fluid Replacing
•
Manual Transmission Oil Level Checking
•
•
•
Eaton Fuller and Meritor Transmission Oil Changing and Magnetic Plug Cleaning
•
•
•
Allison, Eaton/Fuller, and Meritor Transmission Breather Checking
•
•
•
•
Eaton/Fuller Transmission Air Filter/Regulator Element Cleaning
•
•
•
•
Allison Transmission Fluid and Filter Changing
•
•
•
Chrysler Transmission Fluid and Filter Changing
•
•
•
•
•
•
Chrysler Transmission Band Adjusting
•
•
•
•
•
•
Aisin Transmission Fluid and Filter Changing and Magnetic Plug Cleaning
•
•
•
•
Mercedes-Benz Transmission Leak Checking
•
Mercedes-Benz Transmission Fluid Changing and Magnetic Plug Cleaning
•
Table 10, Maintenance Operation Sets for Groups 00 through 26
General Information
00
Maintenance Operation Sets Tables: 00–08
00/12
Maintenance Operation Sets for Groups 31 through 41
REQUIRED MAINTENANCE OPERATION SET
IM
M1 M2 M3 M4 M5
Maintenance Operation Number and Operation Description
Frame Fastener Torque Checking
•
•
•
Fifth Wheel Inspecting
•
•
•
•
•
•
Fifth Wheel Lubricating
•
•
•
•
•
•
Holland Fifth Wheel Sliding Mechanism Inspecting
•
•
•
Suspension Inspecting
•
•
•
•
•
•
Suspension Lubricating
•
•
•
•
•
•
U-Bolt Torque Checking
•
•
•
•
Knuckle Pin Lubricating
•
•
•
•
•
•
Tie-Rod End Inspecting
•
•
•
•
•
•
Tie-Rod End Lubricating
•
•
•
•
•
•
All-Axle Alignment Checking
•
•
•
All-Wheel-Drive Front Axle Oil Level Checking
•
•
•
All-Wheel-Drive Front Axle Oil Changing
•
•
•
Axle Lubricant Level Checking
•
•
•
Axle Breather Checking
•
•
•
•
•
•
Axle Lubricant Changing and Magnetic Plug Cleaning
•
•
•
Two-Speed-Axle Shift Unit Oil Level Checking (for FL112s, perform at M1 interval)
•
•
Two-Speed-Axle Shift Unit Oil Changing
•
•
•
Wheel Nut Checking
•
•
•
Driveline Inspecting
•
•
•
•
•
•
Driveline Lubricating
•
•
•
•
•
•
Table 11, Maintenance Operation Sets for Groups 31 through 41
Maintenance Operation Sets for Group 42
REQUIRED MAINTENANCE OPERATION SET
IM
M1 M2 M3 M4 M5
Maintenance Operation Number and Operation Description
Air Dryer Inspecting, Bendix AD–9
•
•
•
•
•
•
Air Brake Valve Inspecting and Leak Checking, Bendix BP–R1
•
•
•
•
•
•
Foot Brake Valve Actuator Lubricating, Bendix E–12
•
•
•
•
•
•
Air Brake Valve Operation Checking, Bendix BP–R1 and E–12
•
•
•
•
•
•
Relay Valve Checking, Midland
•
•
•
•
•
•
Quick Release and Flipper Valves Checking, Midland
•
•
•
•
•
•
Brake Chamber Inspecting (All Models)
•
•
•
•
•
•
Air Dryer Desiccant Replacing, Meritor WABCO System Saver 1000
•
Brake Adjusting, Manual Slack Adjusters
•
•
•
•
•
•
General Information
00
Maintenance Operation Sets Tables: 00–08
00/13
Maintenance Operation Sets for Group 42
REQUIRED MAINTENANCE OPERATION SET
IM
M1 M2 M3 M4 M5
Maintenance Operation Number and Operation Description
Camshaft Bracket Bushing Lubricating (for FL112s, perform at M1 interval)
•
•
•
•
Manual Slack Adjuster Lubricating
•
•
•
•
•
•
Automatic Slack Adjuster Checking, Meritor
•
•
•
•
•
•
Automatic Slack Adjuster Lubricating, Meritor
•
•
•
•
•
•
Automatic Slack Adjuster Inspecting, Meritor
•
•
•
•
Air Dryer Checking, Bendix AD–9
•
•
•
Air Dryer Desiccant Replacing, Bendix AD–9
•
Air Brake Valve Operation Checking, Bendix R–14 and TC–7
•
•
•
•
•
•
Air Brake Valve Leak Checking, Bendix TC–7
•
•
•
•
•
•
Air Reservoir Automatic Drain Valve Disassembly, Cleaning, Inspecting, and
Lubricating, Bendix DV–2 (for FL112s, perform at M1 interval)
•
•
•
•
Air Brake Valve Disassembly, Cleaning, and Inspecting, Bendix E–12, QR–1, R–14,
SR–1, ST–3, TC–7, and TP–5
•
Brake Lining Wear Checking, Hydraulic Disk Brakes
•
•
•
•
•
•
Brake Lines Checking, Hydraulic Disk Brakes
•
•
•
•
•
•
Power Booster Checking, Bendix Hydro-Max
•
•
•
•
•
•
Automatic Slack Adjuster Lubricating, Gunite
•
•
•
•
•
•
Automatic Slack Adjuster Inspecting and Adjusting, Gunite
•
•
•
•
•
•
Automatic Slack Adjuster Lubricating, Haldex
•
•
•
•
•
•
Table 12, Maintenance Operation Sets for Group 42
Maintenance Operation Sets for Groups 46 through 83
REQUIRED MAINTENANCE OPERATION SET
IM
M1 M2 M3 M4 M5
Maintenance Operation Number and Operation Description
Steering Driveline Lubricating (for FL112s, perform at M1 interval)
•
•
•
•
Drag Link Lubricating
•
•
•
•
•
•
Power Steering Reservoir Fluid Level Checking
•
•
•
•
Power Steering Reservoir Fluid and Filter Changing
•
•
Steering Gear Lubricating (Ross TAS Series)
•
•
•
•
•
•
Miter Gear Lubricating (Right-Hand Drive Only)
•
Fuel Tank Draining and Vent Checking
•
•
•
Gasoline In-Tank Fuel Filter Replacement
•
•
Exhaust System Inspecting
•
•
•
•
Electrical System Checking
•
•
•
Coolant Level Sensor Cleaning
•
Weatherstrip, Door Hinge, and Door Latch Lubricating
•
•
•
•
•
•
General Information
00
Maintenance Operation Sets Tables: 00–08
00/14
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