Kia Carnival (2007 year). Manual — part 402

INSTALLATION

1. Using SST (09231-4X100), install the camshaft pulley.

Tightening torque :
58.8~68.6Nm (6.0~7.0kgf.m, 43.4 ~ 50.6lb-ft)

2. After installing the high pressure pump pulley(A), tighten the high pressure pump pulley nut with the setting bolt(B)

for the pulley not to be rotated.

Tightening torque :
58.8~68.6Nm (6.0~7.0kgf.m, 43.4 ~ 50.6lb-ft)

3. Install the touch idler(A).

Tightening torque :
7.8 ~ 9.8Nm (2.1~2.6kgf.m, 5.8 ~ 7.2lb-ft)

4. Install the timing belt No.2 idler(A).

Tightening torque :
7.8 ~ 9.8Nm (3.8~4.4kgf.m, 5.8 ~ 7.2lb-ft)

Ensure the location of idlers.
No.1 idler : 60mm(2.3622in)
No.2 idler : 55mm(2.1654in)

5. Install the timing belt No.1 idler(A).

Tightening torque :
7.8 ~ 9.8Nm (4.0~5.0kgf.m, 5.8 ~ 7.2lb-ft)

6. Install the timing belt sprocket(A).

7. Check that the timing mark of camshaft pulley(A), high pressure pump pulley(B) and crankshaft pulley(c).

8. Install the timing belt.

Crankshaft sprocket pulley(A)→No.2 idler(B)→High pressure pump pulley (C) → No.1 idler(D) → camshaft sprocket
pulley (E)

Because the auto-tensioner should be installed after the timing belt, be careful about the tension of the belt
before the installation of the auto-tensioner.

before the installation of the auto-tensioner.

9. Install the auto-tensioner as shown below which the tensioner fork(back plate)(A) positioned around the dowel

pin(B).

Be careful for the auto-tensioner not to be stained with oil. If so, replace the auto-tensioner with a new one.
The location of the pointer, the back plate and the special washer is as shown.

10. Adjust the tension of the timing belt.

(1) Adjust the location of the pointer (B) aligning the tensioner fork(back plate)(C) as shown below by turning the

special washer(A) counterclockwise with a hexagonal wrench.

(2) When aligning the pointer(A) with the tensioner fork(back plate)(B), tighten the tensioner mounting bolt with

fixing the special washer not to move by a hexagonal wrench.

Tightening torque :
19.6~25.5Nm (2.0~2.6kgf.m, 14.5~18.8lb-ft)