Kia Carens. Manual — part 173

13. Measure reverse clutch clearance.

A. Measure clearance between snap ring and retaining plate of reverse clutch.

B. If clearance is not within specification, adjust it by selecting correct thickness snap ring.

Reverse clutch clearance : 0.035~0.047 in (0.9~1.2 mm)

Reverse clutch snap ring sizes in (mm)

0.079 (2.0)

0.087 (2.2)

0.095 (2.4)

0.102 (2.6)

0.110 (2.8)

0.118 (3.0)

14. Install coasting clutch drum.

A. Apply ATF to inner and outer faces of seal, and install it onto coasting clutch drum.
B. Face outer seal lip toward inside by gently rolling it down around circumference for easier installation

into drum.

C. Install coasting clutch drum in correct position in reverse/forward drum as shown.
D. Push evenly around circumference, being careful not to damage outer seal.

15. Install coasting clutch piston

A. Apply ATF to inner and outer faces of seals and install them onto coasting clutch piston.
B. Face outer seal lip toward inside by gently rolling it down around circumference for easier installation

into durm.

16. Install spring and retainer assembly.

17. Install SST (0K201 190 AA1) in coasting clutch as shown.

18. Compress spring and retainer assembly.

19. Install snap ring.

20. Remove SST (0K201 190 AA1).

21. Install dished plate with dished side facing out of drum as shown.]

22. Install drive and driven plate.

Installation order : Driven-Drive-Driven-Drive

23. Install retaining plate.

24. Install snap ring.

25. Measure coasting clutch clearance.

A. Measure clearance between snap ring and retaining plate of coasting clutch.

B. If clearance is not within specification, adjust it by selecting correct thickness snap ring.

Coasting clutch clearance : 0.039~0.048 in (1.0~1.2 mm)

Coasting clutch snap ring sizes in (mm)

0.071 (1.80)

0.077 (1.95)

0.083 (2.10)

0.088 (2.25)

0.094 (2.40)

0.100 (2.55)

0.106 (2.70)

0.112 (2.85)

26. Install dished plate with dished side facing downward into drum, as shown.

27. Install drive and driven plates.

Installation order : Driven-Drive-Driven-Drive-Drien-Drive

28. Install retaining plate.

29. Install snap ring.

30. Measure forward clutch clearance.

A. Measure clearance between snap ring and retaining plate of forward clutch.

B. If clearance is not within specification, adjust it by selecting correct thickness snap ring.

Forward clutch clearance : 0.039~0.048 in (1.0~1.2 mm)

Coasting clutch snap ring sizes in (mm)

0.063 (1.60)

0.069 (1.75)

0.075 (1.90)

0.087 (2.20)

0.081 (2.05)

0.093 (2.35)

31. Check clutch operation as follows :

A. Set clutch assembly onto oil pump.

B. Check clutch operation by applying compressed air though fluid passages shown.

Air pressure : 57 psi (392 kPa, 4.0 kg/cm²) maximum

32. Apply pertroleum jelly to thrust bearings, and secure them on each side of reverse/forward drum.

Thrust bearing outer diameter : Oil pump side : 3.39 in (86.0 mm)
Small sun gear and one-way clutch side : 2.21 in (56.1 mm)