Kia Carnival (2009+). Manual — part 63

16. Remove the front wheels and tires. (see SS group)

17. Remove the steering column joint bolt. (see ST group)

18. Lift up the vehicle.

19. Remove the under cover.

20. Drain power steering oil through the return tube. (see ST group)

21. Disconnect the power steering pressure hose (A) from the power steering oil pump.

22. Disconnect the lower arm, the tie rod end ball joint, the stabilizer bar link from the front knuckle. (see SS group)

23. Remove the roll stopper mounting bolts.

24. Remove the mounting bolts from the sub frame by supporting the sub frame with a jack. (see SS group)

25. Remove the drive shafts from the transaxle. (see DS group)

26. Remove the plate between the engine and transaxle.

27. Disconnect the starter motor connector and remove the starter motor. (see EE group)

28. Remove the mounting bolts of lower part of the transaxle, brackets (A,B), and the left side cover and remove the

transaxle assembly by supporting it with a jack.

INSTALLATION

Installation is in the reverse order of removal.
Perform the following :

• Adjust the shift cable.
• Refill the transaxle with fluid.
• Refill the radiator with engine coolant.
• Bleed air from the cooling system with the heater valve open.
• Clean the battery posts and cable terminals with sandpaper, assemble them, and apply grease to prevent

corrosion.

1. Lowering the vehicle or lifting up a jack, install the transaxle assembly.

2. Tighten the transaxle under mounting bolts.

TORQUE:
65~85 Nm(650~850 kgf.cm, 47.0~61.5 lb-ft)

3. Install the plate between the engine and transaxle.

TORQUE :
8~11 Nm(80~110 kgf.cm, 5.8~8.0 lb-ft)

4. Install the brackets.

TORQUE :
19~26 or 38~53Nm (190~260 or 380~530kgf.cm, 13.8~18.9 or 27.3~38.5lb-ft)

5. Install the starter motor and connect the starter motor connector. (see EE group)

6. Install the drive shafts to the transaxle. (See "DS" group)

7. Install the transaxle insulator (B) and mounting bracket (C) by tightening the bolts (A).

TORQUE:
60~80 Nm (600~800 kgf.cm, 43.6~58.2 lb-ft)

8. Install the sub frame. (see SS group)

TORQUE:
60~80 Nm(600~800 kgf.cm, 65.1~79.5 lb-ft)

9. Connect the return tube(B) with a clamp(A). (see ST group)

10. Connect the lower arm, the tie rod end ball joint, the stabilizer bar link to the front knuckle. (see SS group)

11. Connect the power steering pressure hose (A) to the power steering oil pump.

12. Install the under cover.

13. Install the steering column joint bolt. (see ST group)

14. Refill transaxle oil through the inlet hole (A).

TORQUE:
30~35 Nm(300~350 kgf.cm, 21.8~25.4 lb-ft)

15. Install the front wheels and tires. (see SS group)

16. Tighten the transaxle mounting bolts and remove the SST (09200-38001) holding the engine and transaxle

assembly.

TORQUE:
70~91 or 38~53Nm(700~910 or 380~530 kgf.cm, 50.9~66.2 or 27.6~38.5 lb-ft)

17. Install the CKP sensor to the clutch housing assembly.

TORQUE:
9~10 Nm(90~100 kgf.cm, 6.5~7.3 lb-ft)

18. Install the C.S.C (Concentric Slave Cylinder) tube and loosen the tube.

19. Connect the "N" (A) and the "R" (B) position switch.

20. Install the shift cable(A) by tightening the clip (C) and pin (B).

21. Install the vehicle speed sensor connector (A).