Kia Carnival (2009+). Manual — part 275

5. Remove the pin and washer which connect the clutch pedal with the clutch master cylinder.

6. Remove the clutch master cylinder. It can be helpful to do this step after removing the clutch pedal mounting

bracket.

INSTALLATION

Installation is in the reverse order of removal.
After installation, bleed the clutch hydaulic system.

CONCENTRIC SLAVE CYLINDER AIR BLEEDING PROCEDURE

1. After disconnecting a cap from the concentric slave cylinder air bleeder, insert a vinyl hose in the plug.

2. Loosening the plug screw, press and release the clutch pedal about 10 times.

Hold the air bleeder body not to rotate with a spanner(A). The holding is needed when the plug loosened or
tightened.

3. Tighten the plug during the clutch pedal pressed. Afterwards, raise the pedal with a hand.

TORQUE :
25~29Nm (250~290Kgf.cm, 18.2~21.1lb-ft)

4. After pressing the clutch pedal 3 times more, loosen the plug and retighten it with the pedal pressed. Raise it

again, then.

5. Repeat the step 4 two or three times. (until there is no bubble in the fluid)

1. Do not clamp the pipe of a concentric slave cylinder.
2. Be careful not to damage O-rings.

Clutch System

Clutch System - Clutch Pedal

Clutch System

2009 > G 2.7 DOHC >

ADJUSTMENT PROCEDURE

IGNITION LOCK SWITCH

1. Disconnect 2P-connector from a ignition lock switch.

2. Disconnect the ignition lock switch. (if you can install a tester with the switch fixed, this step can be omissible)

3. Check for continuity between terminals. (refer to the table below)

Clutch pedal position

Ignition lock switch

Continuity

Released

Released

NO

Pressed

Pressed

YES

If there is difference between what tested and the table above, replace the ignition lock switch with a new one.
If not, install the ignition lock switch and adjust the clutch pedal.

TORQUE :
8~10Nm (80~100kgf.cm, 5.8~7.2lb-ft)

Clutch pedal and Ignition lock switch

• Inspect a ignition lock switch.
• Remove the driver's seat mat to adjust a clutch pedal.
• No gap between a clutch master cylinder pistion and push rod can cause clutch slip.

1. Loosen and draw out the bolt until it is off the pedal surface.

2. Push and pull a clutch master cylinder push rod to satisfy the specification below.

Specification:
Clutch pedal stroke(A) - 150mm(5.91in)
Clutch pedal free play(B) - 6~13mm(0.24~0.51in)
Clutch pedal distance - 234.7mm(9.24in)

3. With no pressure on a clutch pedal, tighten the bolt until it contacts on the pedal.

4. Fix the bolt with a nut.

TORQUE :
14~20Nm (140~200kgf.cm, 10.2~14.5lb-ft)

5. Press the clutch pedal to the seat ground.

6. Adjust the ignition lock switch position with the pedal a little(23~26mm) raised.

7. Install the ignition lock switch firmly.

TORQUE:
8~10Nm (80~100kgf.cm, 5.8~7.2lb-ft)

REPLACEMENT

- Inspect the continuity of the ignition lock switch.
- Remove the floor mat before adjusting the clutch pedal.

1. Remove the ignition lock switch.

2. Remove the snap pin and the clevis pin(A) connecting the clutch master cylinder push rod and the clutch pedal.

3. Remove the clutch master cylinder mounting nut(A,B) and the clutch pedal mounting nut(C).