Suzuki Grand Vitara JB627. Manual — part 246
5B-7 Manual Transmission/Transaxle:
Input Shaft Assembly, Output Shaft Assembly and Countershaft Assembly Components
S6JB0B5206005
6
4
3
2
18
24
25
34
35
37
36
26
27
28
30
31
29
32
33
30
29
19
20
21
22
5
1
7
9
8
10
11
12
9
8
13
14
17
23
[A]
[B]
[C]
OIL
15
16
OIL
OIL
OIL
(a)
(a)
38
39
40
I5JB0A520003-01
[A]: Input shaft assembly
14. 5th speed synchronizer hub
30. Low speed synchronizer spring
[B]: Output shaft assembly
15. High speed gear needle bearing
31. Low speed synchronizer key
[C]: Countershaft assembly
16. Input shaft 3rd gear bush
32. Low speed synchronizer hub
1. Snap ring
17. Input shaft 5th hub nut
33. Low speed synchronizer sleeve
2. Input shaft front bearing
18. Output shaft
34. Countershaft gear needle bearing
3. Input shaft front bearing circlip
19. Output shaft front bearing
35. 2nd gear
4. Input shaft
20. Output shaft gear
36. Countershaft
5. Input shaft union
21. Output shaft rear bearing
37. Countershaft rear bearing
Manual Transmission/Transaxle: 5B-8
Manual Transmission Oil Change
S6JB0B5206006
1) Before changing or inspecting oil, be sure to stop
engine and lift vehicle horizontally.
2) With vehicle lifted up, check oil level and leakage. If
leakage exists, correct or repair it.
NOTE
Whenever vehicle is hoisted for any other
service work than oil change, also be sure to
check for oil leakage.
3) Remove oil filler plug (2).
4) Remove drain plug (1), and drain old oil.
5) Apply sealant to thread of drain plug (1), and tighten
it to specified torque.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Transmission oil drain plug (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)
NOTE
If water or rust is mixed in drained oil, be
sure to check breather hose and boot of
transmission.
6) Pour new specified oil until oil level reaches bottom
of oil filler plug hole (3) as shown in figure.
NOTE
It is highly recommended to use API 75 W-90
gear oil.
Gear oil specifications
: API GL-4 (For SAE classification, refer to
viscosity chart [A] in figure.)
Manual transmission gear oil capacity
Reference: 1.9 liters (4.0 / 3.3 US / Imp. pt)
7) Apply sealant to thread of filler plug, and then tighten
it to specified torque.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Oil filler plug (b): 23 N·m (2.3 kgf-m, 17.0 lb-ft)
6. High speed gear needle bearing
22. Output shaft rear snap ring
38. 5th speed synchronizer sleeve
7. 4th gear
23. Countershaft front bearing nut
39. 5th speed synchronizer lever
8. High speed synchronizer ring
24. Countershaft front bearing
40. 5th speed synchronizer ring
9. High speed synchronizer spring
25. Countershaft reverse gear
: 210 N
⋅m (21.0 kgf-m, 152.0 lb-ft)
10. High speed synchronizer sleeve
26. Countershaft low needle bush
: Do not reuse.
11. High speed synchronizer key
27. Countershaft gear needle bearing
: Apply transmission oil.
12. High speed synchronizer hub
28. 1st gear
13. 3rd gear
29. Low speed synchronizer ring
2, (b), “A”
1, (a), “A”
I5JB0A520020-01
I5JB0A520022-02
80W-90
Temperature
-30
C
o
F
o
-20
-10
0
10
20
30
40
-22
-4
14
32
50
68
86
104
75W-85, 75W-90
[A]
I5JB0A520021-02
5B-9 Manual Transmission/Transaxle:
Transmission Shift Control Lever Removal and
Installation
S6JB0B5206007
Removal
1) Remove front console box referring to “Console Box
2) Lift up boot cover (1), boot (2) and sheet (3).
3) Remove case cover (4) and take out shift control
lever (5) from gear shift lever rear case (6).
Installation
1) Tighten new control lever locating bolts (1) to
specified torque, if removed.
Tightening torque
Control lever locating bolt (a): 9 N·m (0.9 kgf-m,
6.5 lb-ft)
2) Apply grease to pivot portions and seat, then install
shift control lever.
“A”: Grease 99000–25010 (SUZUKI Super
Grease A)
3) Set shift control lever (2) to gear shift lever rear case.
4) Install case cover (1) to gear shift lever rear case (3).
Tighten case cover bolt to specified torque.
Tightening torque
Case cover bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
5) Install sheet, boot (1) with boot cover (2) to floor
panel.
Tightening torque
Control lever boot cover bolt (a): 12 N·m (1.2
kgf-m, 9.0 lb-ft)
6) Install front console box referring to “Console Box
Transmission Shift Control Lever Inspection
S6JB0B5206008
• Check transmission shift control lever lower portion
and control lever locating sheet for excessive wear.
• Check boot for damage.
Correct or replace if necessary.
6
4
5
3
1
2
I5JB0A520023-02
“A”
1, (a), “B”
I5JB0A520024-03
3
(a)
1
2
I5JB0A520025-02
2
(a)
1
I5JB0A520027-02
Manual Transmission/Transaxle: 5B-10
Back Up Light Switch Removal and Installation
S6JB0B5206009
Removal
WARNING
!
Refrain from work while exhaust No.2 pipe is
hot.
NOTE
• When replacing switch, use care not to let
dust enter transmission through switch
hole.
1) Hoist vehicle and disconnect connector from back up
light switch.
2) Remove back up light switch (1) from transmission
rear case.
Installation
Reverse removal procedure for installation noting the
following.
• Apply oil to new O-ring (1) and then install back up
light switch to transmission rear case.
Tightening torque
Back up light switch (a): 23 N·m (2.3 kgf-m, 17.0 lb-
ft)
• Check back up light for proper function with ignition
switch turned ON and reverse position.
Back Up Light Switch Inspection
S6JB0B5206010
Check back up light switch for function using ohmmeter.
If resistance is not as specified below, replace back up
light switch.
Back up light switch specification
Switch ON (Push): Continuity
Switch OFF (Release): No continuity
Gear Shift Control Lever Rear Case Assembly
Removal and Installation
S6JB0B5206011
Removal
1) Dismount transmission assembly from vehicle
referring to “Manual Transmission Assembly
Dismounting and Remounting”
2) Remove gear shift control lever rear case assembly
(1) with plate (2) from transfer case.
1
I5JB0A520005-01
1
2, (a)
I5JB0A520004-01
I5JB0A520006-01
1
2
I5JB0A520007-03
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст