Suzuki Grand Vitara JB627. Manual — part 163
3C-56 Transfer:
Transfer Assembly Dismounting and
Remounting
S6JB0B3306007
Dismounting
1) Shift transfer to 4H position operating transfer
switch.
2) Disconnect negative (–) cable from battery.
3) Remove gear shift control lever (for M/T model)
referring to “Transmission Shift Control Lever
Removal and Installation in Section 5B”.
4) Drain transfer oil.
5) Remove front propeller shaft (1) and rear propeller
shaft (2) referring to “Propeller Shaft Removal and
Installation in Section 3D”.
6) Remove exhaust center pipe (3) referring to “Muffler
Removal and Installation in Section 1K”.
7) Disconnect transfer actuator connector (4), center
differential lock switch connector (5), 4L/N switch
connector (6).
8) Support engine rear mounting member (1) with
transmission jack (2).
9) Remove engine rear mounting bolts (3), and then
slant the transmission with transfer.
10) Remove gear shift control lever rear case from
transfer (for M/T model).
11) Remove transfer to transmission bolts (upper side),
and then install engine rear mounting member with
transmission and transfer.
12) Support transfer assembly (1) with transmission
jack.
13) Remove transfer to transmission bolts (lower side)
(2), and then lower transfer assembly.
Remounting
Reverse dismounting procedure for remounting noting
the following.
• Tighten each bolts and nuts referring to “Transfer
Assembly Components”, “Propeller Shaft
Construction in Section 3D”, “Exhaust System
Components in Section 1K”, “Gear Shift Control Lever
Rear Case Assembly Components in Section 5B” and
“Transmission Shift Control Lever Removal and
Installation in Section 5B”.
• Set each clamp for wiring securely.
• Fill transfer oil referring to “Transfer Oil Change”.
• Connect battery and check for function.
1
4
3
6
5
2
I5JB0A331006-01
1
2
3
I5JB0A331007-02
1
2
I5JB0A331008-01
Transfer: 3C-57
Transfer Assembly Components
S6JB0B3306008
11
16
44
45
42
43
41
40
9
(c)
(a)
39
38
(b)
37
(a)
37
35
(a)
(a)
1217G
10
1217G
33
32
30
31
1217G
34
1217G
48
A
OIL
9
28
27
OIL
9
OIL
OIL
9
OIL
9
OIL
19
29
19
47
A
26
25
24
23
22
4
5
7
6
21
20
OIL
9
OIL
2
(a)
2
3
8
(a)
46
(a)
1
A
9
OIL
12
(d)
13
17
(d)
15
(a)
1322
49
50
18
OIL
18
14
(b)
I5JB0A331009-06
3C-58 Transfer:
Transfer Assembly Disassembly and
Reassembly
S6JB0B3306009
Disassembly
1) Remove harness bracket (1).
2) Remove center differential lock switch (1) and 4L/N
switch (2).
3) Remove transfer actuator assembly (3) and breather
pipe (4).
4) Remove oil pump cover (1).
5) Remove oil pump inner rotor (1), outer rotor (2), oil
strainer (4) and drive pin (3).
1. Front oil seal No.1
: Apply grease 99000-25010 to oil seal lip.
20. Washer
39. Oil strainer bolt
2. Front case bolt
21. Shim
40. Oil pump outer rotor
3. Front case
22. Reduction shift sleeve
41. Oil pump inner rotor
4. Knock pin
23. Center differential assembly
42. Oil pump drive pin
5. Oil pipe
24. Low gear
43. Oil strainer bolt
6. Input gear assembly
25. Front drive shaft
44. Oil pump cover bolt
7. Input gear plate bolt
26. Thrust needle bearing
45. Oil drain plug
: Apply sealant 99000-31260 to
plug thread.
8. Counter gear assembly
27. Differential lock clutch sleeve
46. Transfer to transmission bolt
9. Needle bearing
28. Front drive sprocket bush
47. Front oil seal No.2
: Apply grease 99000-25010 to oil
seal lip.
10. Center case
: Apply sealant 99000-31260 to mating
surface of front case, transfer control
cover and center case.
29. Front drive sprocket
48. Rear oil seal
: Apply grease 99000-25010 to oil
seal lip.
11. Damper
30. Rear output shaft assembly
49. Transfer actuator bolt
12. 4L/N switch
31. Front output shaft assembly
50. Control cover
13. Center differential lock switch
32. Drive chain
: 23 N
⋅m (2.3 kgf-m, 17.0 lb-ft)
14. Transfer actuator assembly
33. Rear case
: Apply sealant 99000-31260 to mating
surface of rear case, oil pump cover and
center case.
: 10 N
⋅m (1.0 kgf-m, 7.5 lb-ft)
15. Control cover bolt
: Apply thread lock 99000-32110 to bolt
thread.
34. Oil level / filler plug
: Apply sealant 99000-31260 to plug
thread.
: 50 N
⋅m (5.0 kgf-m, 36.5 lb-ft)
16. Damper bolt
35. Harness bracket
: 20 N
⋅m (2.0 kgf-m, 14.5 lb-ft)
17. Breather pipe
36. Harness bracket bolt
: Do not reuse.
18. O-ring
37. Rear case bolt
: Apply transfer oil.
19. Snap ring
38. Oil strainer
1
1
I5JB0A331010-01
2
1
3
4
I5JB0A331011-01
1
I5JB0A331012-01
1
2
4
3
I5JB0A331013-01
Transfer: 3C-59
6) Remove front case (1) using plastic hammer.
7) Remove rear case bolts (1) and clamp (2) and then
separate center case (3) using special tool.
Special tool
(A): 09912–34510
8) Remove knock pin (1) and oil pipe (2) from center
case (4) and remove front oil seal No.1 (3) using flat
end rod or the like, if necessary.
9) Remove needle bearings (1) from center case (2)
using special tools, if necessary.
Special tool
(A): 09913–76010
(B): 09925–98210
10) Remove needle bearing (1), snap ring (2), washer
(3) and shim(s) (4) from rear output shaft (5).
11) Remove reduction shift sleeve (1), center differential
and low gear from rear output shaft (2).
1
I5JB0A331014-01
1
2
I5JB0A331015-01
3
(A)
I5JB0A331106-01
1
2
3
4
I5JB0A331017-01
(A)
(B)
1
2
I5JB0A331018-01
1
2
3
4
5
I5JB0A331019-01
1
2
I5JB0A331020-02
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст