Suzuki Grand Vitara JB627. Manual — part 8
0B-2 Maintenance and Lubrication:
NOTE
• “R”: Replace or change
• “I”: Inspect and correct, replace or lubricate if necessary
• For Sweden, items with asterisk (*) should be performed by odometer reading only.
• For spark plugs, replace every 50,000 km if the local law requires.
• Nickel spark plug: BKR6E-11 (NGK) or K20PR-U11 (DENSO)
• Iridium spark plug: IFR6J11 (NGK)
Maintenance Recommended under Severe Driving Conditions
S6JB0B0205002
If the vehicle is usually used under the conditions corresponding to any severe condition code, IT IS RECOMMENDED
that applicable maintenance operation be performed at the particular interval as shown in the following table.
Severe condition code:
A: Repeated short trips
B: Driving on rough and/or muddy roads
C: Driving on dusty roads
D: Driving in extremely cold weather and/or salted roads
E: Repeated short trips in extremely cold weather
F: Leaded fuel use
G: – – – – – – – –
H: Towing a trailer (if admitted)
Clutch (fluid leakage, level) (I: ))
—
I
—
I
—
I
Tires (wear, damage, rotation) / wheels (damage) (I: ) /))
I
I
I
I
I
I
Suspension system (tightness, damage, rattle, breakage) (I: ))
—
I
—
I
—
I
Steering system (tightness, damage, breakage, rattle) (I: ))
—
I
—
I
—
I
Drive shaft (axle) boots / Propeller shafts (I: ))
—
—
I
—
—
I
Manual transmission oil (leakage, level) (I: ) 1st 15,000 km only) (R: ))
I
—
R
—
—
R
Automatic transmission fluid
Fluid level (I: ))
—
I
—
I
—
I
Fluid change (R: ))
Replace every 165,000 km
(99,000 miles)
Fluid hose (I: ))
—
—
—
I
—
—
Transfer oil (leakage, level) (I: ))
I
—
I
—
I
—
Differential oil (leakage, level) (R: ) 1st 15,000 km only) (I: ))
R or I
—
I
—
I
—
Power steering (if equipped) (I: ))
I
I
I
I
I
I
All latches, hinges and locks (I: ))
—
I
—
I
—
I
HVAC air filter (if equipped) (I: )) (R: ))
—
I
R
—
I
R
Interval
Km (x 1,000)
15
30
45
60
75
90
Miles (x 1,000)
9
18
27
36
45
54
Months
12
24
36
48
60
72
Severe
Condition Code
Maintenance
Maintenance
Operation
Maintenance Interval
– B C D – – – – Engine accessory drive belt
I
Every 15,000 km
(9,000 miles) or 12 months
R
Every 45,000 km
(27,000 miles) or 36 months
A – C D E F – H Engine oil and oil filter
R
Every 7,500 km
(4,500 miles) or 6 months
– B – – – – – – Exhaust pipe mountings
I
Every 15,000 km
(9,000 miles) or 12 months
– B – – – – – – Suspension bolts and nuts
T
Every 15,000 km
(9,000 miles) or 12 months
– – C – – – – – Air cleaner filter *1
I
Every 2,500 km
(1,500 miles)
R
Every 30,000 km
(18,000 miles) or 24 months
Maintenance and Lubrication: 0B-3
NOTE
• “I”: Inspect and correct or replace if necessary.
• “R”: Replace or change.
• “T”: Tighten to specified torque.
• *1: Inspect more frequently if the vehicle is used under dusty conditions.
• *2: Clean more frequently if the air flow from air conditioning decreases.
Repair Instructions
Engine Accessory Drive Belt Inspection
S6JB0B0206001
WARNING
!
All inspection and replacement are to be
performed with ENGINE NOT RUNNING.
Water Pump and Generator Drive Belt
Inspect belt for cracks, cuts, deformation, wear,
cleanliness and tension. If any defect exists, adjust or
replace.
For belt inspection, refer to “Water Pump and Generator
Drive Belt Inspection and Adjustment in Section 1J”.
Power Steering Pump and A/C Compressor (If
Equipped) Drive Belt
Inspect belt for cracks, cuts, deformation, wear,
cleanliness and tension. If any defect exists, adjust or
replace.
For inspection, refer to “P/S Pump and A/C Compressor
(If Equipped) Drive Belt Inspection and Adjustment in
Section 6C”.
Engine Accessory Drive Belt Replacement
S6JB0B0206002
Water Pump and Generator Drive Belt
Replace belt with new one referring to “Water Pump and
Generator Drive Belt Removal and Installation in Section
1J”.
Power Steering Pump and A/C Compressor (If
Equipped) Drive Belt
Replace belt with new one referring to “P/S Pump and A/
C Compressor (If Equipped) Drive Belt Removal and
Installation in Section 6C”.
A B C – E F – H Spark plugs
Nickel plug
R
Every 10,000 km
(6,000 miles) or 8 months
Iridium plug
Every 30,000 km
(18,000 miles) or 24 months
– B C D – – – H Wheel bearings
I
Every 15,000 km
(9,000 miles) or 12 months
– B – D E – – H Drive shaft boots and propeller shafts
I
Every 15,000 km
(9,000 miles) or 12 months
– B – – E – – H
Manual transmission oil / Transfer oil /
Differential oil
R
First time only:
15,000 km
(9,000 miles) or 12 months
Second time and after:
Every 30,000 km (18,000 miles)
or 24 months reckoning from 0
km (0 mile) or 0 month
– B – – E – – H Automatic transmission fluid
R
Every 30,000 km
(18,000 miles) or 24 months
– – C D – – – – HVAC air filter (if equipped) *2
I
Every 15,000 km
(9,000 miles) or 12 months
R
Every 45,000 km
(27,000 miles) or 36 months
Severe
Condition Code
Maintenance
Maintenance
Operation
Maintenance Interval
0B-4 Maintenance and Lubrication:
Valve Lash (Clearance) Inspection
S6JB0B0206003
Inspect intake and exhaust valve lash and adjust as
necessary.
Refer to “Valve Lash (Clearance) Inspection in Section
1D” for valve lash inspection and adjustment procedure.
Engine Oil and Filter Change
S6JB0B0206004
WARNING
!
• New and used engine oil can be
hazardous.
Be sure to read “General Precautions in
Section 00” and observe what in written
there.
• Steps 1) – 8) must be performed with
ENGINE NOT RUNNING. For Step 9), be
sure to have adequate ventilation while
engine is running.
Before draining engine oil, check engine for oil leakage.
If any evidence of leakage is found, make sure to correct
defective part before proceeding to the following work.
1) Drain engine oil by removing drain plug.
2) After draining oil, wipe drain plug clean. Reinstall
drain plug.
Tightening torque
Engine oil drain plug (a): 35 N·m (3.5 kgf-m, 25.5
lb-ft)
3) Loosen oil filter by using oil filter wrench (special
tool) and accessing from between suspension frame
and engine oil pan.
Special tool
(A): 09915–47320
4) Apply engine oil to new oil filter O-ring.
5) Screw new filter on oil filter stand by hand until the
filter O-ring contacts the mounting surface.
CAUTION
!
To tighten oil filter properly, it is important to
accurately identify the position at which filter
O-ring first contacts the mounting surface.
6) Tighten oil filter (1) 3/4 turn from the point of contact
with the mounting surface using an oil filter wrench.
Tightening torque
Oil filter (a): 14 N·m (1.4 kgf-m, 10.5 lb-ft)
1. Camshaft
2. Thickness gauge
I2RH0B020003-02
(a)
I6JB01020011-02
(A)
I6JB01020001-01
IYSQ01020009-01
3/4
1, (a)
I6JB01020002-01
Maintenance and Lubrication: 0B-5
7) Replenish oil until oil level is brought to FULL level
mark on dipstick. (oil pan and oil filter capacity). The
filler inlet is at the top of the cylinder head cover.
Use only engine oil of SG, SH, SJ, SL or SM grade.
Select the appropriate oil viscosity according to the
chart [A].
It is highly recommended to use SAE 5W-30 oil.
However, SAE 10W-30 oil is usable for ambient
temperatures above –18
°C (0 °F).
NOTE
Engine oil capacity is specified below.
However, note that the amount of oil required
when actually changing oil may somewhat
differ from the data depending on various
conditions (temperature, viscosity, etc.)
Engine oil specifications
Oil pan capacity: About 4.3 liters (9.1 US pt. / 7.6
lmp pt.)
Oil filter capacity: About 0.5 liters (1.1 US pt. / 0.9
lmp pt.)
Others: About 0.5 liters (1.1 US pt. / 0.9 lmp pt.)
Total: About 5.3 liters (11.2 US pt. / 9.3 lmp pt.)
Proper engine oil viscosity chart
8) Check oil filter and drain plug for oil leakage.
9) Start engine and run it for 3 minutes. Stop it and wait
5 minutes before checking oil level. Add oil, as
necessary, to bring oil level to FULL level mark (hole)
(1) on dipstick.
Engine Coolant Change
S6JB0B0206005
Change engine coolant referring to “Cooling System
Flush and Refill in Section 1F”.
Exhaust system Inspection
S6JB0B0206006
WARNING
!
To avoid danger of being burned, do not
touch exhaust system when it is still hot. Any
service on exhaust system should be
performed when it is cool.
When carrying out periodic maintenance, or the vehicle
is raised for other service, check exhaust system as
follows:
• Check rubber mountings for damage, deterioration,
and out of position.
• Check exhaust system for leakage, loose
connections, dents and damages.
If bolts or nuts are loose, tighten them to specification.
• Check nearby body areas for damaged, missing, or
mispositioned parts, open seams, holes, loose
connections or other defects which could permit
exhaust fumes to seep into the vehicle.
• Make sure that exhaust system components have
enough clearance from the underbody to avoid
overheating and possible damage to the floor carpet.
• Any defects should be fixed at once.
Spark Plugs Replacement
S6JB0B0206007
Replace spark plugs with new ones referring to “Spark
Plug Removal and Installation in Section 1H”.
Air Cleaner Filter Inspection
S6JB0B0206008
Check that filter is not excessively dirty, damaged or oily
and clean filter with compressed air from air outlet side
of filter.
Refer to “Air Cleaner Filter Inspection and Cleaning in
Section 1D”.
Air Cleaner Filter Replacement
S6JB0B0206009
Replace air cleaner filter with new one referring to “Air
Cleaner Filter Removal and Installation in Section 1D”.
2. Low level mark (hole)
C
F
o
o
-30
-22
-20
-4
-10
14
32
50
68
86
104
0
10
20
30
40
5W-30
20W-40, 20W-50
10W-30
15W-40, 15W-50
10W-40, 10W-50
[A]
I4RS0A020002-01
IYSQ01020012-01
I5JB0A020022-01
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