Suzuki Grand Vitara JB627. Manual — part 125
2B-14 Front Suspension:
Assembly
CAUTION
!
Apply grease (included in the repair kit) to
ball joint and inside of ball stud boot when
the ball stud boot is replaced.
1) Front bushing
Press-fit front bushing (1) by using special tools and
press (2).
Special tool
(A): 09945–55410
(B): 09913–75821
CAUTION
!
Be sure to use new bushing.
2) Install rubber stopper (1).
Suspension Control Arm / Steering Knuckle
Check
S6JB0B2206012
Inspect for cracks, deformation or damage.
If defective, replace.
Suspension Control Arm Bushing Check
S6JB0B2206013
Inspect for damage, wear or deterioration.
If defective, replace.
Suspension Control Arm Joint Check
S6JB0B2206014
• Check smooth rotation of ball stud.
• Check damages of ball stud.
• Check damages of dust cover.
NOTE
Suspension control arm and arm joint cannot
be separated.
If there is any damage to either parts, control arm
assembly must be replaced as a complete unit.
2
(B)
1
(A)
I5JB0A220036-01
I5JB0A220037-01
I5JB0A220038-01
I5JB0A220039-01
I4RS0B220023-01
Front Suspension: 2B-15
Front Suspension Frame, Stabilizer Bar and/or Bushings Components
S6JB0B2206015
10
7
3
2
5
1
8
8
7
(a)
4
6
(b)
9
(b)
9
11
(b)
F
(c)
(d)
12
I6JB01220006-01
F: Forward
6. Stabilizer joint nut
12. Stabilizer mount
1. Stabilizer bar
7. Suspension control arm
: 50 N
⋅m (5.0 kgf-m, 36.5 lb-ft)
2. Stabilizer bushing
8. Control arm mounting bolt
: 135 N
⋅m (13.5 kgf-m, 98.0 lb-ft)
3. Stabilizer mounting bracket
9. Control arm nut
: 60 N
⋅m (6.0 kgf-m, 43.5lb-ft)
4. Stabilizer bar mounting bracket bolt
10. Suspension frame
: 55 N
⋅m (5.5 kgf-m, 40.0 lb-ft)
5. Stabilizer joint
11. Suspension frame mounting bolt
: If bolt and nut is reused, apply engine oil to thread,
bearing and trunk surface.
2B-16 Front Suspension:
Front Suspension Frame, Stabilizer Bar and/or
Bushings Removal and Installation
S6JB0B2206016
WARNING
!
When removing and installing front
suspension frame, be sure to apply some
supporting equipment under it at well-
balanced position to prevent from its drop.
Otherwise, drop and injure.
Removal
1) Hoist vehicle and remove wheels (right & left).
2) Remove engine under cover.
3) Remove suspension control arm referring to
“Suspension Control Arm Removal and Installation”.
4) Remove right side and left side front drive shaft
assembly referring to “Front Drive Shaft Assembly
Removal and Installation: Front in Section 3A”.
5) Remove stabilizer joints (1). When loosening joint
nut, hold stud with hexagon wrench.
6) Disconnect front fender lining clip (1) (if equipped
with head light auto leveling system).
7) Disconnect front height sensor connector (1) (if
equipped with head light auto leveling system) and
then detach clip (2).
8) Disconnect steering lower shaft from pinion shaft
referring to “P/S Gear Case Assembly Removal and
Installation in Section 6C”.
9) Detach P/S oil line from suspension frame and P/S
gear case assembly referring to the figure in “P/S
Hose / Pipe Components in Section 6C”.
10) Remove front propeller shaft referring to “Propeller
Shaft Removal and Installation in Section 3D”.
11) Fix radiator (2) to body with rope (1) to avoid the
radiator (2) fall off when front suspension frame
lowered.
1
1
I5JB0A220041-01
1
I5JB0A220042-01
1
2
I5JB0A220043-01
1
2
I5JB0A220046-01
Front Suspension: 2B-17
12) Support engine assemble as follows.
a) Remove hood referring to “Hood Removal and
b) Support engine assemble by using chain hoist.
13) Support suspension frame at the specified positions
(1) indicated in figure.
14) Remove engine front body side mounting nuts (1).
15) Remove suspension frame mounting bolts (2), and
then lower suspension frame (3) with stabilizer bar,
P/S gear box assembly and front differential
assembly.
16) Remove P/S gear box assembly (1) and front
differential assembly (2) referring to “P/S Gear Case
Assembly Removal and Installation in Section 6C”
and “Front Differential Dismounting and Remounting:
Front in Section 3B”.
17) Remove stabilizer bar (1) and bushing (2) from
suspension frame (3).
1
1
I5JB0A220047-01
1
2
2
3
I6JB01220007-01
1
2
I5JB0A220049-01
1
2
2
3
I5JB0A220050-01
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