Suzuki Grand Vitara JB627. Manual — part 131
2C-16 Rear Suspension:
Assembly
1) Press-fit suspension lateral link bushing (2) by using
press (1) and special tool.
CAUTION
!
Be sure to use new bushing.
Special tool
(A): 09913–85210
2) Press-fit bushing (1) so that dimension “A” and “B” in
figure become equal.
Lower Arm Check
S6JB0B2306016
• Inspect for cracks, deformation or damage.
• Inspect bushing for wear and breakage.
If any faulty condition is found, replace.
Upper Arm Removal and Installation
S6JB0B2306017
Removal
1) Hoist vehicle and remove rear wheels.
2) Remove control rod refer to “Control Rod Removal
3) Remove trailing rod refer to “Trailing Rod Removal
4) Remove lower arm refer to “Lower Arm Removal and
5) Remove rear suspension knuckle refer to “Rear
Suspension knuckle Removal and Installation”.
6) Remove wheel sensor bolts (1) from upper arm (2).
7) Remove upper arm bolts (1) and then upper arm (2).
1
(A)
2
I5JB0A230083-01
I5JB0A230037-02
I5JB0A230038-01
1
2
I5JB0A230039-01
1
2
I5JB0A230040-01
Rear Suspension: 2C-17
Installation
1) Install upper arm.
a) Install upper arm (2) to rear suspension frame.
b) Insert upper arm bolt (1) from the upper arm
inside.
c) Tighten upper arm mount nuts (3) temporarily by
hand.
CAUTION
!
If upper arm mount nut is reused, apply
engine oil to thread and bearing.
2) Tighten wheel sensor bolts (1) to specified torque.
Tightening torque
Wheel sensor bolt (a): 11 N·m (1.1 kgf-m, 8.0 lb-
ft)
3) Install rear suspension knuckle refer to “Rear
Suspension knuckle Removal and Installation”.
4) Install trailing rod refer to “Trailing Rod Removal and
5) Install control rod refer to “Control Rod Removal and
6) Install lower arm refer to “Lower Arm Removal and
7) Install rear wheels and lower hoist.
8) Tighten wheel nuts to specified torque.
Tightening torque
Wheel nut: 100 N·m (10.0 kgf-m, 72.5 lb-ft)
9) Tighten each bolts and nuts to specified torque with
vehicle weight on suspension.
CAUTION
!
• It is the most desirable to have vehicle off
hoist and in non-loaded condition when
tightening them.
• Tighten lower arm washer and control rod
washer with match marks aligned.
Tightening torque
Upper arm mount nut: 135 N·m (13.5 kgf-m, 98.0
lb-ft)
Shock absorber upper bolt: 60 N·m (6.0 kgf-m,
43.5 lb-ft)
Shock absorber lower bolt: 90 N·m (9.0 kgf-m,
65.0 lb-ft)
Lower arm outer bolt: 135 N·m (13.5 kgf-m, 98.0
lb-ft)
Lower arm mount nut: 135 N·m (13.5 kgf-m, 98.0
lb-ft)
Control rod outer bolt: 135 N·m (13.5 kgf-m, 98.0
lb-ft)
Control rod mount nut: 135 N·m (13.5 kgf-m,
98.0 lb-ft)
Trailing rod rear bolt: 135 N·m (13.5 kgf-m, 98.0
lb-ft)
Trailing rod mount nut: 135 N·m (13.5 kgf-m,
98.0 lb-ft)
10) Check rear toe and camber adjust it as necessary.
For check and adjustment procedures, refer to “Rear
Wheel Alignment Inspection and Adjustment”.
11) Adjust headlight auto leveling system, refer to
“Initialization of Auto Leveling Headlight System in
Section 9B”.
1
2
3
3
I5JB0A230041-01
1,(a)
I5JB0A230042-01
2C-18 Rear Suspension:
Upper Arm / Bushing Disassembly and
Assembly
S6JB0B2306018
Disassembly
1) Cut rubber (1) of flange of upper arm bushing.
2) Using grinder (2), grind off flange (3) of upper arm
bushing.
CAUTION
!
Be careful not to damage upper arm (4) when
grinding flange (3) of upper arm bushing with
grinder.
3) Push out upper arm bushing by using hydraulic
press (1) and special tool.
Special tool
(A): 09913–68711
Assembly
CAUTION
!
Apply grease (included in the repair kit) to
ball joint and inside of ball stud boot when
the ball stud boot is replaced.
1) Press-fit upper arm bushing (2) by using press (1)
and special tool.
CAUTION
!
Be sure to use new bushing.
Special tool
(A): 09913–75510
Upper Arm Check
S6JB0B2306019
• Inspect for cracks, deformation or damage.
• Inspect bushing for wear and breakage.
If any faulty condition is found, replace.
I5JB0A230043-01
1
(A)
I5JB0A230044-02
1
(A)
2
I5JB0A230084-01
I5JB0A230045-01
Rear Suspension: 2C-19
Rear Suspension Frame Components
S6JB0B2306020
F
3
2
(a)
(b)
(b)
(b)
1
3
4
5
4
5
6
6
7
8
8
(a)
2
I6JB0B230004-01
F: Vehicle forward
5. Upper mount stopper washer
10. Dynamic damper bolt
1. Rear suspension frame
6. Rear suspension frame busing
: 135 N
⋅m (13.5 kgf-m, 98.0 lb-ft)
2. Rear suspension frame mount bolt
:If reuse bolt, apply engine oil to thread.
7. Dynamic damper
: 50 N
⋅m (5.0 kgf-m, 36.5 lb-ft)
3. Rear suspension frame mount washer
8. Stiffener
4. Rear suspension frame mount stopper
9. Rear suspension frame stiffener bolt
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