Suzuki Grand Vitara JB416 / JB420 / JB419. Manual — part 301
4F-52 Electronic Stability Program:
Table of Contents 5- i
5
Section 5
CONTENTS
Transmission / Transaxle
Precautions . . . . . . . . . . . . .5-1
Precautions. . . . . . . . . . . . . . . . 5-1
Precautions for Transmission / Transaxle. . . . 5-1
Automatic Transmission/Transaxle. ... 5A-1
Precautions. . . . . . . . . . . . . . ...5A-1
Precautions in Diagnosing Trouble . . . . . . 5A-1
General Service Procedure Information. . . .. 5A-1
Precautions for Disassembly and
Reassembly . . . . . . . . . . . . . .. 5A-2
General Description . . . . . . . . . . . .5A-3
Automatic Transmission Description. . . . ... 5A-3
Clutch / Brake Functions of Automatic
Transmission. . . . . . . . . . . . . . 5A-5
Table of A/T System Component Operation . ... 5A-6
Automatic Gear Shift Table. . . . . . . . . 5A-7
CAN Communication System Description. . ... 5A-9
Electronic Shift Control Input / Output Table. .5A-11
Brake Interlock System Description . . . . ..5A-12
A/T Diagnosis General Description . . . . ...5A-12
On-Board Diagnostic System Description. . .5A-12
Schematic and Routing Diagram. . . . . ..5A-14
Electronic Shift Control Input / Output
Diagram . . . . . . . . . . . . . . ..5A-14
Electronic Shift Control System Wiring
Diagram . . . . . . . . . . . . . . ..5A-15
Component Location . . . . . . . . . . .5A-17
Electronic Shift Control System Components
Location . . . . . . . . . . . . . . ..5A-17
Diagnostic Information and Procedures. . ..5A-18
A/T System Check . . . . . . . . . . . 5A-18
Malfunction Indicator Lamp (MIL) Check . . .. 5A-20
Transmission Warning Light Operation Check
(Non-E-OBD Model). . . . . . . . . . 5A-20
“POWER” Lamp Operation Check . . . . . 5A-20
DTC Table. . . . . . . . . . . . . . .5A-21
DTC Check . . . . . . . . . . . . . ...5A-23
DTC Clearance . . . . . . . . . . . . . 5A-23
Fail Safe Table. . . . . . . . . . . . .. 5A-24
Scan Tool Data . . . . . . . . . . . . . 5A-26
Visual Inspection. . . . . . . . . . . ...5A-29
A/T Basic Check . . . . . . . . . . . ...5A-29
Road Test . . . . . . . . . . . . . . .5A-30
Manual Road Test. . . . . . . . . . . .5A-31
Stall Test . . . . . . . . . . . . . . ...5A-32
Time Lag Test . . . . . . . . . . . . ...5A-33
Line Pressure Test . . . . . . . . . . . 5A-34
Engine Brake Test. . . . . . . . . . . .5A-35
“P” Range Test. . . . . . . . . . . . ..5A-36
A/T Symptom Diagnosis. . . . . . . . . 5A-36
No Gear Shift to 4th Gear . . . . . . . . .5A-46
No Lock-Up Occurs. . . . . . . . . . ...5A-47
Transmission Warning Light Circuit Check –
Light Does Not Come “ON” at Ignition Switch
ON (Non-E-OBD Model) . . . . . . . . .5A-48
Transmission Warning Light Circuit Check –
Light Remains “ON” at Ignition Switch ON
(Non-E-OBD Model). . . . . . . . . . 5A-48
“POWER” Light Circuit Check – Light Does
Not Come “ON” at Ignition Switch ON. . . .5A-48
DTC P0705: Transmission Range Sensor
Circuit Malfunction. . . . . . . . . . ...5A-49
DTC P0707: Transmission Range Sensor
Circuit Low . . . . . . . . . . . . . ..5A-51
DTC P0712: Transmission Fluid Temperature
Sensor “A” Circuit Low . . . . . . . . . 5A-53
DTC P0713: Transmission Fluid Temperature
Sensor “A” Circuit High . . . . . . . . ...5A-54
DTC P0717: Input / Turbine Speed Sensor
Circuit No Signal . . . . . . . . . . . .5A-55
DTC P0722: Output Speed Sensor Circuit No
Signal . . . . . . . . . . . . . . . ..5A-56
DTC P0741 / P0742: TCC Circuit
Performance or Stuck OFF / TCC Circuit
Stuck ON. . . . . . . . . . . . . . .5A-58
DTC P0751 / P0752: Shift Solenoid-A
Performance or Stuck OFF / Shift Solenoid-
A Stuck ON . . . . . . . . . . . . . .5A-59
DTC P0756 / P0757: Shift Solenoid-B
Performance or Stuck OFF / Shift Solenoid-
B Stuck ON . . . . . . . . . . . . . .5A-60
DTC P0962: Pressure Control Solenoid “A”
Control Circuit Low. . . . . . . . . . ..5A-61
DTC P0963: Pressure Control Solenoid “A”
Control Circuit High . . . . . . . . . . .5A-63
DTC P0973 / P0976: Shift Solenoid “A”
Control Circuit Low / Shift Solenoid “B”
Control Circuit Low. . . . . . . . . . ..5A-64
5-ii Table of Contents
DTC P0974 / P0977: Shift Solenoid “A”
Control Circuit High / Shift Solenoid “B”
Control Circuit High . . . . . . . . . . .5A-65
DTC P1702: Internal Control Module Memory
Check Sum Error . . . . . . . . . . . 5A-67
DTC P1703: CAN Invalid Data - TCM. . . ...5A-67
DTC P1723: Range Select Switch
Malfunction. . . . . . . . . . . . . ..5A-68
DTC P1774: CAN Communication Bus Off. ...5A-69
DTC P1777: TCM Lost Communication with
ECM (Reception Error) . . . . . . . . ...5A-72
DTC P1778: TCM Lost Communication with
BCM (Reception Error) . . . . . . . . ...5A-73
DTC P1874: 4L Switch Circuit Malfunction
(Short) . . . . . . . . . . . . . . . .5A-74
DTC P1875: 4L Switch Circuit Malfunction
(Open) . . . . . . . . . . . . . . . .5A-75
DTC P1878: Torque Converter Clutch
Shudder . . . . . . . . . . . . . . ..5A-77
DTC P2763: Torque Converter Clutch (TCC)
Circuit High . . . . . . . . . . . . . .5A-77
DTC P2764: Torque Converter Clutch (TCC)
Circuit Low . . . . . . . . . . . . . ..5A-79
Inspection of TCM and Its Circuits . . . . . 5A-80
TCM Power and Ground Circuit Check. . . .5A-84
Repair Instructions . . . . . . . . . . . 5A-86
A/T Fluid Level Check . . . . . . . . . ...5A-86
A/T Fluid Change . . . . . . . . . . . ..5A-87
Manual Selector Assembly Components . . ..5A-87
Manual Selector Assembly Removal and
Installation. . . . . . . . . . . . . ...5A-88
Select Lever Knob Installation. . . . . . ...5A-88
Manual Selector Assembly Inspection . . . ..5A-88
“3” Position Switch Inspection . . . . . . ...5A-88
Select Cable Component . . . . . . . . ..5A-89
Select Cable Adjustment. . . . . . . . ...5A-89
Transmission Range Sensor Removal and
Installation. . . . . . . . . . . . . ...5A-90
Transmission Range Sensor Inspection and
Adjustment . . . . . . . . . . . . . ..5A-90
Key Interlock Cable Removal and Installation...5A-91
Brake and key Interlock System Inspection . ..5A-93
Mode Select Switch Inspection . . . . . . .5A-94
Input Shaft Speed Sensor Removal and
Installation. . . . . . . . . . . . . ...5A-94
Input Shaft Speed Sensor Inspection. . . . 5A-94
Output Shaft Speed Sensor Removal and
Installation. . . . . . . . . . . . . ...5A-95
Output Shaft Speed Sensor Inspection. . . .5A-95
Oil Cooler Hose and Pipe Components . . . 5A-96
Oil Cooler Hose and Pipes Removal and
Installation. . . . . . . . . . . . . ...5A-96
Solenoid Valves (Shift Solenoid-A, Shift
Solenoid Valves (Shift Solenoid-A, Shift
Solenoid-B, TCC Pressure Control Solenoid
and Pressure Control Solenoid Inspection. ..5A-98
Transmission Fluid Temperature Sensor
Removal and Installation. . . . . . . . .5A-99
Transmission Fluid Temperature Sensor
Inspection. . . . . . . . . . . . . ..5A-100
Transmission Control Module (TCM)
Removal and Installation. . . . . . . ...5A-101
A/T Relay Inspection . . . . . . . . . ...5A-101
Automatic Transmission Unit Components . .5A-102
Automatic Transmission Assembly
Dismounting and Remounting. . . . . ...5A-103
Automatic Transmission Unit Disassembly . .5A-104
Oil Pump Components . . . . . . . . . 5A-109
Oil Pump Disassembly and Assembly . . . 5A-110
Oil Pump Inspection . . . . . . . . . . 5A-111
Overdrive (Planetary Gear Side) Components 5A-112
Overdrive (Planetary Gear Side) Disassembly
and Assembly. . . . . . . . . . . . 5A-112
Overdrive (Planetary Gear Side) Inspection ...5A-114
Overdrive (Case Side) Components . . . ...5A-115
Overdrive (Case Side) Disassembly and
Assembly. . . . . . . . . . . . . ...5A-116
Overdrive (Case Side) Inspection . . . . ...5A-117
Forward Clutch Components . . . . . . ..5A-118
Forward Clutch Disassembly and Assembly...5A-118
Forward Clutch Inspection . . . . . . . ..5A-120
Direct Clutch Components . . . . . . . ..5A-121
Direct Clutch Disassembly and Assembly. ...5A-121
Direct Clutch Inspection . . . . . . . . ..5A-123
Center Support Components . . . . . . ..5A-124
Center Support Disassembly and Assembly...5A-125
Center Support Inspection . . . . . . . ..5A-128
Planetary Gears and Output Shaft
Components. . . . . . . . . . . . ..5A-129
Planetary Gears and Output Shaft
Disassembly and Assembly . . . . . . ..5A-130
Planetary Gears and Output Shaft Inspection.5A-131
Valve Body Assembly Components . . . . 5A-132
Automatic Transmission Unit Assembly. . ..5A-132
Specifications . . . . . . . . . . . . ...5A-141
Bearing and Race Installation Specification. 5A-141
Tightening Torque Specifications. . . . . 5A-142
Special Tools and Equipment . . . . . . .5A-143
Recommended Service Material . . . . . .5A-143
Special Tool . . . . . . . . . . . . . 5A-143
Manual Transmission/Transaxle . . . 5B-1
For Petrol Engine Model . . . . . . . . . . .5B-1
General Description . . . . . . . . . . . .5B-1
Manual Transmission Construction. . . . . .5B-1
Diagnostic Information and Procedures . . . 5B-2
Manual Transmission Symptom Diagnosis . . .5B-2
Repair Instructions . . . . . . . . . . . ..5B-3
Manual Transmission Assembly Components . 5B-3
Gear Shift Control Lever Rear Case
Assembly Components . . . . . . . . . .5B-5
Gear Shift Lever Front Case Assembly
Table of Contents 5-iii
Input Shaft Assembly, Output Shaft Assembly
and Countershaft Assembly Components . . 5B-8
Manual Transmission Oil Change . . . . . ... 5B-9
Extension Case Oil Level Check. . . . . ... 5B-10
Extension Case Oil Change. . . . . . . .. 5B-10
Transmission Shift Control Lever Removal
and Installation. . . . . . . . . . . . 5B-11
Transmission Shift Control Lever Inspection. .5B-11
Back Up Light Switch Removal and
Installation. . . . . . . . . . . . . ...5B-12
Back Up Light Switch Inspection. . . . . ... 5B-12
Gear Shift Control Lever Rear Case
Assembly Removal and Installation . . . . 5B-12
Gear Shift Control Lever Rear Case
Assembly Disassembly and Reassembly . ... 5B-13
Gear Shift Control Lever Rear Case
Assembly Inspection . . . . . . . . . ... 5B-13
Gear Shift Lever Front Case Assembly
Removal and Installation. . . . . . . . . 5B-14
Gear Shift Lever Front Case Assembly
Disassembly and Reassembly. . . . . . 5B-15
Gear Shift Lever Front Case Assembly
Inspection. . . . . . . . . . . . . . 5B-16
Engine Rear Mounting Replacement . . . . 5B-16
Manual Transmission Assembly Dismounting
and Remounting. . . . . . . . . . . .. 5B-16
Manual Transmission Unit Disassembly . . ... 5B-18
Manual Transmission Unit Reassembly. . . 5B-19
Locating Spring Inspection. . . . . . . . 5B-23
Input Shaft Disassembly . . . . . . . . ...5B-23
Input Shaft Inspection . . . . . . . . . ... 5B-23
Input Shaft Reassembly. . . . . . . . . 5B-25
Countershaft Disassembly and Assembly. . .5B-27
Countershaft and Reverse Idle Gear
Inspection. . . . . . . . . . . . . . 5B-30
Output Shaft Disassembly and Assembly . . .5B-31
Output Shaft Inspection . . . . . . . . . 5B-31
Manual Transmission Front Case
Disassembly and Assembly . . . . . . . 5B-32
Manual Transmission Adapter Case
Disassembly and Assembly . . . . . . . 5B-32
Extension Case Assembly Components. . ... 5B-33
Extension Case Assembly Removal and
Installation. . . . . . . . . . . . . ...5B-34
Extension Case Disassembly and
Reassembly . . . . . . . . . . . . . 5B-34
Extension Case Assembly Inspection . . . ...5B-35
Specifications. . . . . . . . . . . . . .5B-36
Tightening Torque Specifications. . . . . ..5B-36
Special Tools and Equipment . . . . . . ...5B-36
Recommended Service Material. . . . . ... 5B-36
Special Tool . . . . . . . . . . . . . ..5B-37
For Diesel Engine Model . . . . . . . . . ..5B-39
General Description . . . . . . . . . . ...5B-39
Manual Transmission Construction. . . . ...5B-39
Diagnostic Information and Procedures. . ..5B-40
Manual Transmission Symptom Diagnosis . ... 5B-40
Repair Instructions . . . . . . . . . . . 5B-41
Manual Transmission Assembly Components ..5B-41
Gear Shift Lever Case Assembly
Components. . . . . . . . . . . . . 5B-43
Gear Shift Shaft and Fork Components . . . 5B-44
Input Shaft Assembly, Main Shaft Assembly
and Countershaft Assembly Components. ...5B-45
Manual Transmission Oil Level Check. . . ..5B-46
Manual Transmission Oil Change . . . . . .5B-46
Transmission Shift Control Lever Removal
and Installation . . . . . . . . . . . . 5B-47
Transmission Shift Control Lever Inspection. .5B-48
Back Up Light Switch Removal and
Installation . . . . . . . . . . . . . ...5B-48
Back Up Light Switch Inspection. . . . . ...5B-49
Gear Shift Lever Case Assembly Removal
and Installation . . . . . . . . . . . . 5B-49
Gear Shift Lever Case Assembly
Disassembly and Reassembly . . . . . . 5B-50
and Remounting. . . . . . . . . . . ..5B-51
Manual Transmission Unit Disassembly . . ...5B-53
Manual Transmission Unit Reassembly. . . 5B-56
Locating Spring Inspection. . . . . . . . 5B-60
Input Shaft Assembly Disassembly and
Reassembly . . . . . . . . . . . . . 5B-60
Input Shaft Inspection . . . . . . . . . ...5B-60
Main Shaft Disassembly. . . . . . . . . 5B-61
Main Shaft Inspection. . . . . . . . . . 5B-62
Main Shaft Reassembly . . . . . . . . . 5B-64
Countershaft Assembly Disassembly and
Reassembly . . . . . . . . . . . . . 5B-67
Reverse Idle Gear Assembly Disassembly
and Reassembly . . . . . . . . . . . .5B-69
Countershaft and Reverse Idle Gear
Inspection. . . . . . . . . . . . . . 5B-70
Manual Transmission Adapter Case
Disassembly and Assembly . . . . . . . 5B-70
Specifications. . . . . . . . . . . . . .5B-71
Tightening Torque Specifications. . . . . ..5B-71
Special Tools and Equipment . . . . . . ...5B-71
Recommended Service Material . . . . . ...5B-71
Special Tool . . . . . . . . . . . . . ..5B-72
Clutch . . . . . . . . . . . . . ... 5C-1
General Description . . . . . . . . . . . .5C-1
Clutch (Hydraulic Type) Construction . . . . .5C-1
Component Location . . . . . . . . . . ...5C-2
Clutch Fluid Pipe and Hose Location . . . . ..5C-2
Diagnostic Information and Procedures. . . 5C-3
Clutch (Hydraulic Type) Symptom Diagnosis. ..5C-3
Repair Instructions . . . . . . . . . . . ..5C-4
Clutch Pedal Height Inspection . . . . . . ...5C-4
Clutch Pedal Free Travel Check . . . . . . .5C-4
Clutch Fluid Inspection. . . . . . . . . . 5C-4
Air Bleeding of Clutch System. . . . . . . .5C-4
Clutch Pedal Position (CPP) Switch Removal
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст