Suzuki Grand Vitara JB416 / JB420 / JB419. Manual — part 238
3B-23 Differential: Rear
b. Support rear differential with transmission
jack.
c. Loosen rear differential mounting front bolts
(1) and rear bolts (2).
Do not remove them in this step.
d. Remove rear suspension frame mount front
bolts (1).
WARNING
!
Do not loosen rear suspension frame rear
bolts more than 8 turns. Otherwise, rear
suspension frame may fall and cause
personal injury.
e. Loosen rear suspension frame mount rear
bolts gradually within 8 turns until rear
differential mounting front bolts can be
removed.
f.
Remove rear differential mounting front and
rear mounting bolts, and then lower rear
differential.
g. Tighten temporarily rear suspension frame
mount front and rear bolts.
• 5 door model
a. Support rear differential with transmission
jack.
b. Remove front and rear mounting bolts, and
then lower rear differential.
Remounting
Reverse dismounting procedure for remounting noting
the following.
• Tighten rear differential mounting front and rear bolts
to specified torque.
Tightening torque
Rear differential front mounting bolt: 120 N·m (
12.0 kgf-m, 87.0 lb-ft)
Rear differential rear mounting bolt: 120 N·m (
12.0 kgf-m, 87.0 lb-ft)
• Tighten rear suspension frame front and rear bolts to
specified torque referring to “Rear Suspension
Construction in Section 2C”.
• Fill rear differential oil referring to “Rear Differential Oil
1
2
I5JB0A322003-01
1
I5JB0A322004-01
1
I5JB0A322005-01
Differential: Rear 3B-24
Rear Differential Components
S6JB0A3226004
2
10
10
12
(a)
18
(a)
18
(b)
24
19
9
21
11
5
27
13
23
20
12
(c)
22
3
4
6
7
A
8
1
(a)
25
12
11
26
17
16
14
14
16
17
15
20
15
1322
28
I6JB0A322001-01
1. Universal joint flange
18. Retainer bolt
2. Hypoid gear set
19. Rear drive right retainer
: Apply sealant 99000-31260 to mating surface of right retainer,
carrier and rear cover.
3. Bevel pinion spacer
20. Shim
4. Shim
21. Rear drive left retainer
: Apply sealant 99000-31260 to mating surface of left retainer,
carrier and rear cover.
5. Rear bearing
22. Bevel gear bolt
: Apply thread lock cement 99000-32110 to thread part of bolt.
6. Front bearing
23. Rear cover
7. Oil seal
: Apply grease 99000-25010 to oil seal lip.
24. Rear cover bolt No.2 bolt
8. Flange nut
: After tightening nut so as rotation torque of bevel pinion shaft to be in
specified value, caulk nut securely.
25. Rear cover bolt No.1 bolt
9. Differential carrier
: Apply sealant 99000-31260 to mating surface of carrier and rear cover.
26. Pinion joint
10. Differential pinion
27. Differential right case
11. Differential gear
28. Dynamic damper (if equipped)
12. Pinion shaft
: 50 N
⋅m (5.0 kgf-m, 36.5 lb-ft)
13. Differential left case
: 60 N
⋅m (6.0 kgf-m, 43.5 lb-ft)
14. Thrust washer
: 200 N
⋅m (20.0 kgf-m, 145.0 lb-ft)
15. Differential side bearing
: Do not reuse.
16. Spring washer
: Apply differential oil.
17. Pinion washer
3B-25 Differential: Rear
Rear Differential Assembly Disassembly and
Reassembly
S6JB0A3226005
Disassembly
1) Drive out rear drive right and left shaft using special
tools.
Special tool
(A): 09942–15511
(B): 09943–17912
2) Remove rear drive right and left retainers.
3) Tapping rear cover flanges with plastic hammer,
remove rear cover (1) and dynamic damper (if
equipped).
4) Disassembly rear drive right retainer as follows, if
necessary.
a) Remove oil seal (1) using special tool.
Special tool
(A): 09913–50121
b) Remove snap ring.
c) Drive out rear drive shaft bearing using special
tools.
Special tool
(A): 09930–30104
(B): 09941–64511
5) Disassembly rear drive left retainer in the same
manner at Step 4), if necessary.
6) Take out differential assembly (1), outer race and
shim all at once.
(A)
(B)
I5JB0A322007-01
1
I5JB0A322008-01
(A)
1
I5JB0A322009-01
I5JB0A322010-01
(A)
(B)
I5JB0A322011-01
1
I5JB0A321012-02
Differential: Rear 3B-26
7) Pull out differential side bearing (1) using special
tools.
Special tool
(A): 09913–65135
(B): 09925–86010
8) Remove drive bevel gear (hypoid gear), differential
gears, differential pinions and pinion shaft as follows.
a) With aluminum plates (2) placed on vise first,
grip differential case with it and remove drive
bevel gear (hypoid gear) (3) by removing its bolts
(1).
b) Remove pinion shafts (1), differential gears,
washers, differential pinions, spring washers,
thrust washers and pinion joint.
9) Remove drive bevel pinion (hypoid gear) assembly
as follows.
a) Hold joint flange with special tool and then
remove flange nut by using power wrench (4 –
10 magnification) (2).
Special tool
(A): 09922–66021
b) Make mating marks (1) on drive bevel pinion and
companion flange.
CAUTION
!
Do not make mating mark on the coupling
surface of the flange.
c) Remove flange (2) from drive bevel pinion. Use
special tool if it is hard to remove.
Special tool
(A): 09913–65135
(B): 09925–88210
1
(B)
(A)
I5JB0A321013-02
3
2
1
I5JB0A321014-02
1
I5JB0A321015-02
1. Socket wrench
(A)
2
1
I5JB0A321016-02
2
(B)
(A)
2
1
I5JB0A321017-02
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст