Suzuki Grand Vitara JB416 / JB420. Manual — part 99

1D-64 Engine Mechanical: For M16A Engine with VVT

Special Tools and Equipment

Recommended Service Material

S5JB0A1418001

NOTE
Required service material is also described in the following.
“Timing Chain Cover Components: For M16A Engine with VVT”
“Timing Chain and Chain Tensioner Components: For M16A Engine with VVT”
“Camshaft, Tappet and Shim Components: For M16A Engine with VVT”
“Valves and Cylinder Head Components: For M16A Engine with VVT”
“Pistons, Piston Rings, Connecting Rods and Cylinders Components: For M16A Engine with VVT”
“Main Bearings, Crankshaft and Cylinder Block Components: For M16A Engine with VVT”

Special Tool

S5JB0A1418002

Material

SUZUKI recommended product or Specification

Note

Sealant

SUZUKI Bond No.1217G

P/No.: 99000–31260

)

Water tight sealant

SUZUKI Bond No.1207B

P/No.: 99000–31140

)

SUZUKI Bond No.1207F

P/No.: 99000–31250

)

/ ) / )

09911–97720

09911–97821

Oil seal installer

Oil seal installer

)

)

09913–75810

09915–64512

Bearing installer

Compression gauge

)

)

09915–64530

09915–67010

Compression gauge hose

Compression gauge
attachment (C)

)

)

09915–67311

09916–14510

Vacuum gauge

Valve lifter

)

)

/ )

09916–14521

09916–34542

Valve spring compressor
attachment

Reamer handle

)

/ )

)

/ )

Engine Mechanical: For M16A Engine with VVT 1D-65

09916–34550

09916–37320

Reamer handle

Valve guide outer reamer
(10.5 mm)

)

)

09916–44910

09916–56011

Valve guide installer &
remover

Valve guide installer
attachment (protrusion: 11.5
mm)

)

)

09916–58210

09916–67020

Valve guide installer handle

Tappet holder (Overseas)

)

/ )

)

/ )

09916–67021

09916–77310

Tappet holder

Piston ring compressor (50-
125 mm)

)

/ )

)

09916–84511

09917–68221

Forceps

Camshaft pulley holder

)

/ )

)

/ )

09917–98221

09924–17810

Valve guide stem
attachment

Flywheel holder (drive plate
stopper)

)

)

/ )

09926–58010

09944–36011

Bearing remover attachment

Steering wheel remover

)

)

1D-66 Engine Mechanical: For J20 Engine

For J20 Engine

General Description

Engine Construction Description

S5JB0A1421001

The engine is water-cooled, in line 4 cylinders, 4 stroke cycle gasoline unit with its DOHC (Double overhead camshaft)
valve mechanism arranged for “V” type valve configuration consisting of 16 valves (4 valves/one cylinder). The double
overhead camshaft is mounted over the cylinder head; it is driven from crankshaft through timing chains, and no push
rods are provided in the valve train system.

Engine Mechanical: For J20 Engine 1D-67

I5JB0A142069-02