Suzuki Grand Vitara JB416 / JB420. Manual — part 190
3C-74 Transfer: Motor-Shift Type (Transfer with Shift Actuator)
Specifications
Tightening Torque Specifications
S5JB0A3317001
NOTE
The specified tightening torque is also described in the following.
“Transfer Assembly Components: Motor-Shift Type (Transfer with Shift Actuator)”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.
Special Tools and Equipment
Recommended Service Material
S5JB0A3318001
NOTE
Required service material is also described in the following.
“Transfer Assembly Components: Motor-Shift Type (Transfer with Shift Actuator)”
“Input Gear Assembly, Counter Gear Assembly, Front Output Shaft Assembly and Rear Output Shaft
Assembly Components: Motor-Shift Type (Transfer with Shift Actuator)”
Fastening part
Tightening torque
Note
N
⋅m
kgf-m
lb-ft
Transfer oil drain plug
23
2.3
17.0
Transfer oil level / filler plug
23
2.3
17.0
Input gear plate bolt
23
2.3
17.0
Rear case bolt
23
2.3
17.0
Strainer bolt
10
1.0
7.5
Oil pump cover bolt
23
2.3
17.0
Control cover bolt
23
2.3
17.0
Control cover dowel bolt
23
2.3
17.0
Center differential lock switch
20
2.0
14.5
4L/N switch
20
2.0
14.5
Harness bracket bolt
10
1.0
7.5
Material
SUZUKI recommended product or Specification
Note
Grease
SUZUKI Super Grease A
P/No.: 99000–25010
Sealant
SUZUKI Bond No.1217G
P/No.: 99000–31260
Thread lock cement
Thread Lock Cement Super 1322
P/No.: 99000–32110
Transfer: Motor-Shift Type (Transfer with Shift Actuator) 3C-75
Special Tool
S5JB0A3318002
09912–34510
09913–70123
Case separator
Bearing installing tool
09913–76010
09913–80113
Bearing installer
Bearing installer
09913–84510
09913–85210
Bearing installer
Bearing installer
09925–98210
09925–98221
Input shaft bearing installer
Bearing installer
09928–36510
09940–54910
Transfer cap
Front fork oil seal install
driver
SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12. ) / )
3C-76 Transfer: Non-Shift Type (Transfer without Shift Actuator)
Non-Shift Type (Transfer without Shift Actuator)
Precautions
Transfer Warning
S5JB0A3320001
Refer to “Transfer Warning: Motor-Shift Type (Transfer with Shift Actuator)”.
General Description
Transfer Construction
S5JB0A3321001
The aluminum transfer case directly connected to the back of the transmission contains the input gear, rear output
shaft, front output shaft and drive chain.
The transfer has an oil pump to provide proper lubrication even under the strict condition of use.
The center differential is installed in the transfer. With the torque induction type LSD used in the center differential, the
effect of LSD works when a rotation difference between front and rear wheels.
The differential lock lever is installed in shaft case. Center differential can be locked by operating differential lock lever,
if necessary.
1
2
3
4
5
6
7
8
9
10
11
12
13
15
14
16
17
18
I5JB0A331083-02
1. Input gear
7. Front drive cam
13. Drive chain
2. Rear drive cam
8. Differential lock shift fork
14. Front output shaft
3. Reduction shift sleeve
9. Front drive shaft
15. Oil pipe
4. Reduction shift fork
10. Front drive sprocket bush
16. Oil pomp outer rotor
5. Center differential case
11. Front drive sprocket
17. Oil pump drive pin
6. Center differential cam follower
12. Rear output shaft
18. Oil pump inner rotor
Transfer: Non-Shift Type (Transfer without Shift Actuator) 3C-77
Diagnostic Information and Procedures
Transfer Symptom Diagnosis
S5JB0A3324001
Before attempting to repair the transfer or related components for any reason other than mechanical failure, the
condition and possible causes should be identified.
When any of these conditions occur, the following inspections should be made before disassembling the transfer.
• Check transfer for oil level and oil deterioration.
Refer to “Transfer Oil Change: Non-Shift Type (Transfer without Shift Actuator)”.
After performing the above inspections, refer to the following diagnosis table.
Condition
Possible cause
Correction / Reference Item
Gear slipping out of mesh Worn control cover shift shaft
Replace referring to “Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)”.
Worn shift fork or sleeve
Replace referring to “Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)”.
Weak or damaged control cover shift
shaft spring
Replace referring to “Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)”.
Worn bearings on input gear or counter
gear
Replace referring to “Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)”.
Worn chamfered tooth on sleeve or gear Replace sleeve and gear referring to “Transfer
Assembly Inspection: Motor-Shift Type
(Transfer with Shift Actuator)”.
Missing or disengagement of circlip(s)
Repair or replace referring to “Transfer
Assembly Inspection: Motor-Shift Type
(Transfer with Shift Actuator)”.
Noise
Inadequate or insufficient transfer oil
Replenish referring to “Transfer Oil Change:
Non-Shift Type (Transfer without Shift
Actuator)”.
Damaged or worn bearing(s)
Replace referring to “Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)”.
Damaged or worn gear(s)
Replace referring to “Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)”.
Damaged or worn chamfered tooth on
sleeve or gear
Replace referring to “Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)”.
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