Suzuki Grand Vitara JB416 / JB420. Manual — part 284
7B-27 Air Conditioning System:
A/C System Symptom Diagnosis
S5JB0A7204001
Condition
Possible cause
Correction / Reference Item
No cool air comes out (A/
C system does not
operate)
No refrigerant
Perform recovery, evacuation and charge
referring to “Operation Procedure for Charging
A/C with Refrigerant”.
Fuse blown
Check related fuses, and then check for short
circuit to ground.
Evaporator temperature sensor faulty
Check evaporator temperature sensor
referring to “A/C Evaporator Temperature
Sensor Inspection”.
A/C refrigerant pressure sensor faulty
Check A/C refrigerant pressure sensor
referring to “A/C Refrigerant Pressure Sensor
and Its Circuit Inspection”.
Wiring or grounding faulty
Repair as necessary.
ECT sensor faulty
Check ECT sensor referring to “Engine
Coolant Temperature (ECT) Sensor Inspection
in Section 1C”.
ECM faulty
Check ECM referring to “A/C System
Inspection at ECM”.
HVAC control module faulty
Check HVAC control module referring to
“HVAC Control Module and Its Circuits
Inspection”.
Magnet clutch faulty
Check magnet clutch referring to “Magnet
Clutch Operating Check for M16 Engine
Model” or “Magnet Clutch Operating Check for
J20 Engine Model”.
Compressor drive belt loosened or
broken
Adjust or replace drive belt.
Compressor faulty
Check compressor.
Compressor relay faulty
Check compressor relay referring to “A/C
Compressor Relay Inspection”.
Temperature selector, blower speed
selector, and/or air flow selector faulty
Check HVAC control module referring to
“HVAC Control Module and Its Circuits
Inspection”.
BCM faulty
Check BCM referring to “Inspection of BCM
and its Circuits in Section 10B”.
No cool air comes out
(radiator cooling fan
motor does not operate)
Fuse blown
Check related fuses, and then check for short
circuit to ground.
Wiring or grounding faulty
Repair as necessary.
Radiator cooling fan motor relay faulty
Check radiator cooling fan motor relay
referring to “Radiator Cooling Fan Relay
Inspection in Section 1F”.
Radiator cooling fan motor faulty
Check radiator cooling fan motor referring to
“Radiator Cooling Fan Motor On-Vehicle
Inspection in Section 1F”.
ECM faulty
Check ECM referring to “A/C System
Inspection at ECM”.
HVAC control module faulty
Check HVAC control module referring to
“HVAC Control Module and Its Circuits
Inspection”.
Air Conditioning System: 7B-28
No cool air comes out
(blower motor does not
operate)
Fuse blown
Check related fuses, and then check for short
circuit to ground.
Blower motor controller faulty
Check blower motor controller referring to
“Blower Motor Controller Inspection in Section
7A”.
Blower speed selector faulty
Check blower speed selector referring to
“HVAC Control Module and Its Circuits
Inspection”.
HVAC control module faulty
Check HVAC control module referring to
“HVAC Control Module and Its Circuits
Inspection”.
Wiring or grounding faulty
Repair as necessary.
Blower motor faulty
Check blower motor referring to “Blower Motor
Inspection in Section 7A”.
Blower motor relay faulty
Check blower motor relay referring to “Blower
Motor Relay Inspection in Section 7A”.
Cool air does not come
out or insufficient cooling
(A/C system normal
operation)
Insufficient or excessive charge of
refrigerant
Check the amount of refrigerant and system
for leaks.
Condenser clogged
Check condenser referring to “A/C Condenser
Assembly On-Vehicle Inspection”.
A/C evaporator clogged or frosted
Check A/C evaporator and evaporator
temperature sensor referring to “A/C
Evaporator Inspection” and “A/C Evaporator
Temperature Sensor Inspection”.
Evaporator temperature sensor faulty
Check evaporator temperature sensor
referring to “A/C Evaporator Temperature
Sensor Inspection”.
Expansion valve faulty
Check expansion valve referring to “Expansion
Valve On-Vehicle Inspection”.
Desiccant clogged
Check desiccant.
Compressor drive belt loosened or
broken
Adjust or replace drive belt.
Magnet clutch faulty
Check magnet clutch referring to “Magnet
Clutch Operating Check for M16 Engine
Model” or “Magnet Clutch Operating Check for
J20 Engine Model”.
Compressor faulty
Check compressor.
Air in A/C system
Replace desiccant, and then perform
evacuation and charge referring to “Operation
Procedure for Charging A/C with Refrigerant”.
Air leaking from HVAC unit or air duct
Repair as necessary.
Heater and ventilation system faulty
Check HVAC unit.
Temperature selector faulty
Check temperature selector referring to “HVAC
Control Module and Its Circuits Inspection”.
HVAC control module faulty
Check HVAC control module referring to
“HVAC Control Module and Its Circuits
Inspection”.
Temperature control actuator faulty
Check temperature control actuator referring to
“Temperature Control Actuator Inspection”.
Blower motor faulty
Check blower motor referring to “Blower Motor
Inspection in Section 7A”.
Excessive compressor oil in A/C system Drain excessive compressor oil from A/C
system circuit and compressor.
Condition
Possible cause
Correction / Reference Item
7B-29 Air Conditioning System:
Abnormal Noise Diagnosis
S5JB0A7204002
There are various types of noise, ranging from those produced in the engine compartment to those from the
passenger compartment, also from rumbling noises to whistling noises.
Abnormal Noise Symptom Diagnosis of A/C System
S5JB0A7204026
Abnormal Noise from Compressor
Cool air does not come
out only intermittently
Wiring connection faulty
Repair as necessary.
Expansion valve faulty
Check expansion valve referring to “Expansion
Valve On-Vehicle Inspection”.
Excessive moisture in A/C system
Replace desiccant, and then perform
evacuation and charge referring to “Operation
Procedure for Charging A/C with Refrigerant”.
Magnet clutch faulty
Check magnet clutch referring to “Magnet
Clutch Operating Check for M16 Engine
Model” or “Magnet Clutch Operating Check for
J20 Engine Model”.
Excessive amount of refrigerant
Check the amount of refrigerant.
Cool air comes out only at
high speed
Condenser clogged
Check condenser referring to “A/C Condenser
Assembly On-Vehicle Inspection”.
Insufficient charge of refrigerant
Check the amount of refrigerant and system
for leaks.
Air in A/C system
Replace desiccant, and then perform
evacuation and charge referring to “Operation
Procedure for Charging A/C with Refrigerant”.
Compressor drive belt loosened or
broken
Adjust or replace drive belt.
Compressor faulty
Check compressor.
Cool air does not come
out only at high speed
Excessive amount of refrigerant
Check the amount of refrigerant.
A/C evaporator frosted
Check A/C evaporator and evaporator
temperature sensor referring to “A/C
Evaporator Inspection” and “A/C Evaporator
Temperature Sensor Inspection”.
Insufficient air flow of
cooled air
A/C evaporator clogged or frosted
Check A/C evaporator and evaporator
temperature sensor referring to “A/C
Evaporator Inspection” and “A/C Evaporator
Temperature Sensor Inspection”.
Air leaking from HVAC unit or air duct
Repair as necessary.
Blower motor faulty
Check blower motor referring to “Blower Motor
Inspection in Section 7A”.
Wiring or grounding faulty
Repair as necessary.
Condition
Possible cause
Correction / Reference Item
Condition
Possible cause
Correction / Reference Item
During compressor
operation, a rumbling
noise is heard
proportional to engine
revolutions
Inadequate clearance in scroll area
Replace compressor.
A loud noise is heard at a
certain rpm,
disproportionately to
engine revolution
Loose or faulty compressor drive belt
Adjust drive belt tension or replace drive belt.
Loose compressor mounting bolts
Retighten mounting bolts.
A loud rattle is heard at
low engine rpm
Loose compressor armature plate bolt
Retighten armature plate bolt.
Replace compressor if it was operated in this
condition for a long time.
Air Conditioning System: 7B-30
Abnormal Noise from Magnetic Clutch
Abnormal Noise from Tubing
Abnormal Noise from Condenser Assembly
Abnormal Noise from Crankshaft Pulley
Abnormal Noise from Tension Pulley
Abnormal Noise from A/C Evaporator
Abnormal Noise from Blower Motor
Condition
Possible cause
Correction / Reference Item
A rumbling noise is heard
when compressor is not
in operation
Worn or damaged bearings
Replace magnet clutch assembly.
A chattering noise is
heard when compressor
is in operation
Faulty magnet clutch clearance
(excessive clearance)
Adjust magnet clutch clearance.
Worn magnet clutch friction surface
Replace magnet clutch assembly.
Compressor oil leaked from shaft seal,
contaminating the friction surface
Replace compressor body assembly.
Condition
Possible cause
Correction / Reference Item
A droning noise is heard
from inside of the vehicle,
but not particularly
noticeable in engine
compartment
Faulty tubing clamps
Reposition clamps or increase the number of
clamps.
Resonance caused by pulsation from
variations in refrigerant pressure
Attach a silencer to tubing, or modify its
position and length.
Condition
Possible cause
Correction / Reference Item
Considerable vibration in
condenser assembly
Resonance from condenser assembly
bracket and body
Firmly insert a silencer between condenser
assembly bracket and body.
Condition
Possible cause
Correction / Reference Item
A large rattling noise is
heard at idle or sudden
acceleration
Loosen crankshaft pulley bolt
Retighten bolt.
Condition
Possible cause
Correction / Reference Item
Clattering noise is heard
from pulley
Worn or damaged bearing
Replace tension pulley.
Pulley cranks upon
contact
Cracked or loose bracket
Replace or retighten bracket.
Condition
Possible cause
Correction / Reference Item
Whistling sound is heard
from A/C evaporator
Depending on the combination of the
interior / exterior temperatures, engine
rpm and refrigerant pressure, the
refrigerant flowing out of the expansion
valve may, under certain conditions,
make a whistling sound
At times, slightly decreasing refrigerant volume
may stop this noise.
Inspect expansion valve and replace if faulty.
Condition
Possible cause
Correction / Reference Item
Blower motor emits a
chirping sound in
proportion to its speed of
rotation
Worn or damaged motor brushes or
commutator
Replace blower motor.
Fluttering noise or large
droning noise is heard
from blower motor
Leaves or other debris introduced from
fresh air inlet to blower motor
Remove debris and make sure that the screen
at fresh air inlet is intact.
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