Suzuki Grand Vitara JB416 / JB420. Manual — part 71

1A-233 Engine General Information and Diagnosis:

Reference waveform No.25
Manifold absolute pressure sensor signal (1) with engine
racing

Reference waveform No.26
Knock sensor signal at engine speed 4000 r/min.

Reference waveform No.27
Knock sensor signal at engine speed 4000 r/min.

Reference waveform No.28
Oil control valve signal with engine idling (for M16
engine)

Measurement
terminal

CH1: “C37-55” to “C37-57”
CH2: “C37-54” to “C37-41”

Oscilloscope
setting

CH1: 2 V/DIV, CH2: 2 V/DIV
TIME: 200 ms/DIV

Measurement
condition

• After warmed up to normal

operating temperature

• Engine racing

2. Throttle position sensor (main) signal
3. Racing
4. Idle

Measurement
terminal

CH1: “C37-56” to “C37-58”

Oscilloscope
setting

CH1: 1 V/DIV
TIME: 10 ms/DIV

Measurement
condition

• After warmed up to normal

operating temperature

• Run engine at 4000 r/min.

I5JB0A110093-01

I4RS0B110072-01

Measurement
terminal

CH1: “C37-56” to “C37-58”

Oscilloscope
setting

CH1: 1 V/DIV
TIME: 200

µs/DIV

Measurement
condition

• After warmed up to normal

operating temperature

• Run engine at 4000 r/min.

Measurement
terminal

CH1: “C37-60” to “C37-59”

Oscilloscope
setting

CH1: 5 V/DIV
TIME: 2 ms/DIV

Measurement
condition

At the moment of the ignition switch
turned on

1. ON signal
2. OFF signal
3. Only duty cycle

I4RS0B110073-01

I4RS0B110074-01

Engine General Information and Diagnosis: 1A-234

Reference waveform No.29
Oil control valve signal with engine racing (for M16
engine)

Reference waveform No.30
CAN communication line signal with ignition switch
turned ON

Reference waveform No.31
Ignition coil signal and fuel injector signal with engine
cranking

Measurement
terminal

CH1: “C37-60” to “C37-59”

Oscilloscope
setting

CH1: 5 V/DIV
TIME: 400

µs/DIV

Measurement
condition

• After warmed up to normal

operating temperature

• Drive vehicle at 20 km/h (12 mph)

and depress accelerator pedal
fully

1. Accelerator pedal depressed fully
2. Accelerator pedal depressed partially
3. Oil control valve signal
4. ON signal
5. OFF signal

Measurement
terminal

CH1: “E23-4” to “C37-58”
CH2: “E23-19” to “C37-58”

Oscilloscope
setting

CH1: 1 V/DIV, CH2: 1 V/DIV
TIME: 40

µs/DIV

Measurement
condition

Ignition switch turned ON
(Signal pattern is depending on
communication data)

1. CAN communication line signal (High)
2. CAN communication line signal (Low)

I4RS0B110075-01

I5JB0A110094-01

Measurement
terminal

CH1: “C37-52” to “C37-58”
CH2: “C37-21” to “C37-58”
CH3: “C37-1” to “C37-58”
CH4: “C37-22” to “C37-58”

Oscilloscope
setting

CH1: 5 V/DIV, CH2: 5 V/DIV
CH3: 50 V/DIV, CH4: 10 V/DIV
TIME: 200 ms/DIV

Measurement
condition

• After warmed up to normal

operating temperature

• Engine at cranking

[A]: For J20 engine
[B]: For M16 engine

1. Cylinder reference signal (CMP reference signal)
2. Ignition coil signal
3. No.1 fuel injector signal
4. Engine start signal

I5JB0A110095-01

1A-235 Engine General Information and Diagnosis:

Resistance Check

1) Remove ECM from its bracket referring to “Engine Control Module (ECM) Removal and Installation in Section 1C”.

CAUTION

!

Never touch terminals of ECM itself or connect voltmeter or ohmmeter (2).

2) Connect special tool to ECM connectors securely.

NOTE
Do not connect the other connector of special tool to ECM.

3) Check resistance between each pair of terminals of disconnected connectors (1) as listed in the following table.

CAUTION

!

• Be sure to connect ohmmeter probe from wire harness side of coupler.
• Be sure to turn OFF ignition switch for this check.
• Resistance in the following table represents that measured when parts temperature is 20

°C (68 °F).

1

2

I4RS0A110086-02

Terminals

Circuit

Standard resistance

Condition

E23-60 to E23-29

Main relay

160 – 240

Ω

Battery disconnected
and ignition switch
turned ON

E23-15 to E23-29

Fuel pump relay

160 – 240

Ω

—

C37-16 to E23-1/16 No.3 fuel injector

10.8 – 18.2

Ω

—

C37-17 to E23-1/16 No.4 fuel injector

C37-5 to E23-1/16 EGR valve (stepping motor No.1 coil)

20 – 31

Ω

—

C37-13 to E23-1/16 EVAP canister purge valve

28 – 35

Ω

—

C37-2 to E23-1/16 No.2 fuel injector

10.8 – 18.2

Ω

—

C37-6 to E23-1/16 EGR valve (stepping motor No.2 coil)

20 – 31

Ω

—

C37-3 to E23-1/16 EGR valve (stepping motor No.4 coil)
C37-4 to E23-1/16 EGR valve (stepping motor No.3 coil)
C37-1 to E23-1/16 No.1 fuel injector

10.8 – 18.2

Ω

—

C37-33 to E23-1/16 Intake manifold tuning vacuum solenoid valve

33 – 45

Ω

—

C37-60 to C37-59

Oil control valve (for M16 engine)

6 – 15

Ω

—

E23-50 to E23-1/16 Throttle actuator control relay

160 – 240

Ω

—

Engine General Information and Diagnosis: 1A-236

ECM Power and Ground Circuit Check

S5JB0A1104064

Wiring Diagram

E23

C37

3

4

18

19

5

6

7

10

11

17

20

47

46

49

50

51

21

22

52

16

25

9

24

14
29

55

57

54 53

59

60

58

2

26

27

28

15
30

56

48

32

31

34

35

36

37

40

42

39 38

44

45

43

41

33

1

12

13

23

8

3

4

18

19

5

6

7

10

11

17

20

47

46

49

50

51

21

22

52

16

25

9

24

14
29

55

57

54 53

59

60

58

2

26

27

28

15
30

56

48

32

31

34

35

36

37

40

42

39 38

44

45

43

41

33

1

12

13

23

8

BLK/WHT

BLU/BLK

BLU/BLK

BLU/BLK

BLK/RED

BLK/RED

BLK/RED

BLK/YEL

BLU

12V

5V

2

1

3

12

13

14-1

15-1

15-2

14-2

4

6

E23-29

E23-1

E23-60

E23-16

9

10

11

WHT

E23-2

WHT/GRN

GRY/RED

BLU

RED/WHT

GRY/GRN

C37-14

C37-9

C37-55

C37-57

GRY/BLK

C37-12

E23-55

BLU/YEL

BLU/RED

C37-45

C37-44

5

C37-15

C37-29
C37-48

BLK/ORN

C37-58

C37-30 BLK/ORN

BLK/YEL
BLK/YEL
BLK/YEL

E23-56

E23-54

E23-53

E23-52
E23-51

C37-53
C37-54

C37-40
C37-41

WHT/BLU

WHT

ORN

ORN/BLU
BLU/GRN

BLU/YEL

WHT

BLK

RED

GRN

WHT

WHT

8

7

I5JB0A110096-01

1. Fuse box No.2

6. ECM

11. Electric load current sensor (for J20

engine)

15-1. TP sensor (main)

2. Ignition switch

7. “IG ACC” fuse

12. MAP sensor

15-2. TP sensor (sub) (for AMT model)

3. Main relay

8. “FI” fuse

13. A/C refrigerant pressure sensor (if

equipped with A/C)

4. Junction block

9. “DOME” fuse

14-1. Accelerator pedal position (APP)

sensor (main)

5. “IG COIL” fuse

10. DLC

14-2. Accelerator pedal position (APP)

sensor (sub)