Suzuki Grand Vitara JB416 / JB420. Manual — part 332

8B-124 Air Bag System:

Table of Contents 9- i

Section 9

CONTENTS

Body, Cab and Accessories

Precautions . . . . . . . . . . . . .9-1

Precautions. . . . . . . . . . . . . . . . 9-1

Precautions on Body, Cab and Accessories. . . 9-1
Precautions for Body Service. . . . . . . . 9-1
Fastener Caution for Body Service . . . . . ... 9-1

Wiring Systems. . . . . . . . . . 9A-1

Precautions. . . . . . . . . . . . . . ...9A-1

Cautions in Body Electrical System Servicing. . 9A-1
Precautions for Wiring System. . . . . . . 9A-1

General Description . . . . . . . . . . . .9A-2

Abbreviations . . . . . . . . . . . . . .. 9A-2
Wire / Connector Color Symbols. . . . . . . 9A-2
Symbols and Marks . . . . . . . . . . . 9A-3
How to Read Connector Layout Diagram . . ... 9A-5
How to Read Connector Codes and Terminal

Nos. . . . . . . . . . . . . . . . . 9A-6

How to Read Ground Point . . . . . . . . . 9A-9
How to Read Power Supply Diagram. . . . 9A-10
How to Read System Circuit Diagram. . . ...9A-10

Connector Layout Diagram . . . . . . . ...9A-12

Connector Layout Diagram . . . . . . . ...9A-12
Engine Compartment . . . . . . . . . . 9A-12
Instrument Panel. . . . . . . . . . . ...9A-21
Door, Roof. . . . . . . . . . . . . . .9A-26
Floor. . . . . . . . . . . . . . . . .. 9A-30
Rear . . . . . . . . . . . . . . . . .. 9A-36

Ground Point . . . . . . . . . . . . . ..9A-37

Ground (earth) Point . . . . . . . . . . .9A-37

Power Supply Diagram . . . . . . . . . ..9A-38

Power Supply Diagram . . . . . . . . . . 9A-38
Fuses and the Protected Parts . . . . . . .9A-41
Fuses in Battery Fuse Box, Fuse Box No.1 . ..9A-41
Fuse Box No.2 (In Power Integration No.1,

Power Integration No.2), Relay Box. . . . 9A-42

Fuse Box No.3 (In J/B). . . . . . . . . ..9A-43
Junction Block (J/B) Connector / Fuse Layout ..9A-45
Junction Block Inner Circuit (Overview) . . . 9A-46
Junction Block Inner Circuit (Detail) . . . . ..9A-47

System Circuit Diagram. . . . . . . . . .9A-51

System Circuit Diagram . . . . . . . . . 9A-51
A-1 Cranking System Circuit Diagram . . . .. 9A-52
A-2 Charging System Circuit Diagram . . . .. 9A-53
A-3 Ignition System Circuit Diagram (M16A) . 9A-54

A-3 Ignition System Circuit Diagram (J20A). ..9A-55
A-4 Cooling System Circuit Diagram. . . . .9A-56
A-5 Engine and A/C Control System Circuit

Diagram (M16A). . . . . . . . . . . ..9A-57

A-5 Engine and A/C Control System Circuit

Diagram (J20A) . . . . . . . . . . . ...9A-62

A-6 A/T Control System Circuit Diagram. . ...9A-67
A-7 Immobilizer System Circuit Diagram . . ..9A-69
A-8 Body Control System Circuit Diagram . . 9A-70
A-10 4WD Control System Circuit Diagram . ..9A-75
B-1 Windshield Wiper and Washer Circuit

Diagram. . . . . . . . . . . . . . ...9A-77

B-2 Rear Wiper and Washer Circuit Diagram ...9A-78
B-3 Rear Defogger Circuit Diagram . . . . ..9A-79
B-4 Power Window Circuit Diagram. . . . ..9A-80
B-5 Power Door Lock Circuit Diagram . . . ..9A-82
B-6 Power Mirror Circuit Diagram . . . . . .9A-84
B-7 Horn Circuit Diagram . . . . . . . . ..9A-85
B-8 Seat Heater Circuit Diagram. . . . . ...9A-86
B-9 Keyless Start Circuit Diagram. . . . . .9A-87
B-10 Sliding Roof Circuit Diagram . . . . . 9A-88
B-11 Headlight Cleaner Circuit Diagram . . ...9A-89
C-1 Combination Meter Circuit Diagram . . ...9A-90
D-1 Headlight System Circuit Diagram (One

bulb type) . . . . . . . . . . . . . . 9A-92

D-1 Headlight System Circuit Diagram (With

Projector light) . . . . . . . . . . . . .9A-93

D-1 Headlight System Circuit Diagram (With

Discharge bulb) . . . . . . . . . . . ...9A-94

D-2 Position, Tail and Licence Plate Light

System Circuit Diagram . . . . . . . . ..9A-95

D-3 Front Fog Light System Circuit Diagram . 9A-96
D-4 Illumination Light System Circuit Diagram ..9A-97
D-5 Interior Light System Circuit Diagram. . .9A-98
D-6 Turn Signal and Hazard Warning Light

System Circuit Diagram . . . . . . . . ..9A-99

D-7 Brake Light System Circuit Diagram . . 9A-101
D-8 Back-Up Light System Circuit Diagram . 9A-102
D-9 Headlight Beam Leveling System Circuit

Diagram (Manual Leveling) . . . . . . ...9A-103

D-9 Headlight Beam Leveling System Circuit

Diagram (Auto Leveling) . . . . . . . ...9A-104

D-10 Rear Fog Light Circuit Diagram. . . ..9A-105
E-2 Auto A/C System Circuit Diagram . . . 9A-106
F-1 Air-Bag System Circuit Diagram (4ch). ..9A-108

9-ii Table of Contents

F-1 Air-Bag System Circuit Diagram (8ch). ..9A-109
F-2 Anti-Lock Brake System Circuit Diagram..9A-111
G-1 Audio System Circuit Diagram . . . . .9A-113
G-2 Multi Information Display / Accessory

Socket System Circuit Diagram . . . . . 9A-114

G-4 Navigation System Circuit Diagram . . .9A-115

List of Connector . . . . . . . . . . . .9A-116

Lighting Systems . . . . . . . . . 9B-1

Precautions. . . . . . . . . . . . . . ...9B-1

Precautions for Discharge Headlight Service

(If Equipped) . . . . . . . . . . . . . .9B-1

Precautions in Diagnosing Troubles (Vehicle

Equipped with Auto Leveling Headlight
System) . . . . . . . . . . . . . . . .9B-1

General Description . . . . . . . . . . . .9B-2

Discharge Headlight Description (If

Equipped). . . . . . . . . . . . . . ..9B-2

Auto Leveling Headlight System Description

(If Equipped) . . . . . . . . . . . . . .9B-3

Auto-On Headlight System Description (If

Equipped). . . . . . . . . . . . . . ..9B-5

D.R.L. System Description (If Equipped) . . . 9B-6

Schematic and Routing Diagram. . . . . . 9B-6

Headlight Auto Leveling System wiring Circuit

Diagram . . . . . . . . . . . . . . . 9B-6

Component Location . . . . . . . . . . ...9B-7

Lighting System Components Location. . . ...9B-7
Interior Light System Location. . . . . . . .9B-8

Diagnostic Information and Procedures. . . 9B-8

Self-Diagnosis Function for Auto Leveling

Headlight System . . . . . . . . . . . ..9B-8

Headlight Leveling Warning Light Check . . . 9B-8
Headlight Symptom Diagnosis (Vehicle

Equipped With Discharge Headlight) . . . . 9B-9

Headlight Symptom diagnosis (Vehicle Not

Equipped With Discharge Headlight) . . . . 9B-9

Auto-On Headlight System Symptom

Diagnosis (If Equipped). . . . . . . . ...9B-10

DRL System Symptom Diagnosis (If

Equipped). . . . . . . . . . . . . . 9B-10

Headlight Auto Leveling System Symptom

Diagnosis (If Equipped). . . . . . . . ...9B-11

Headlight Manual Leveling System Symptom

Diagnosis (If Equipped). . . . . . . . ...9B-11

Turn Signal and Hazard Warning Light

Symptom Diagnosis . . . . . . . . . . 9B-11

Clearance, Tail and License Plate Light

Symptom Diagnosis . . . . . . . . . . 9B-12

Back-Up Light Symptom Diagnosis. . . . ...9B-12
Stop (Brake) Lamp Symptom Diagnosis . . ...9B-13
Front Fog Light (If Equipped) Symptom

Diagnosis . . . . . . . . . . . . . . 9B-13

Rear Fog Light Symptom Diagnosis (If

Equipped). . . . . . . . . . . . . . 9B-13

Illumination Cancel System Symptom

Diagnosis (If Equipped). . . . . . . . ...9B-13

Interior Light Symptom Diagnosis . . . . . .9B-14
Auto-On Headlight Operation Inspection (If

Equipped). . . . . . . . . . . . . . 9B-14

DRL Operation Inspection (If Equipped) . . ...9B-14
Inspection of Headlight Leveling Control

Module and Its Circuit (Vehicle Equipped
With Auto Leveling Headlight System). . . 9B-15

Repair Instructions . . . . . . . . . . . 9B-17

Headlight Housing Removal and Installation . 9B-17
Headlight Bulb Replacement. . . . . . . .9B-17
Ballast Removal and Installation . . . . . ...9B-18
Igniter Removal and Installation. . . . . . 9B-19
Headlight Aiming Adjustment with Screen . . 9B-19
Headlight Switch (in Lighting Switch)

Removal and Installation. . . . . . . . .9B-21

Headlight Switch (in Lighting Switch)

Inspection. . . . . . . . . . . . . . 9B-21

Hazard Warning Switch Removal and

Installation . . . . . . . . . . . . . ...9B-22

Hazard Warning Switch Inspection . . . . ...9B-22
Stop (Brake) Lamp Switch Inspection . . . ...9B-22
Turn Signal Light Switch (in Lighting Switch)

Removal and Installation. . . . . . . . .9B-23

Turn Signal Light Switch (in Lighting Switch)

Inspection. . . . . . . . . . . . . . 9B-23

Turn Signal and Hazard Warning Relay

Removal and Installation. . . . . . . . .9B-23

Turn Signal and Hazard Warning Relay

Inspection. . . . . . . . . . . . . . 9B-23

License Lamp Assembly Removal and

Installation . . . . . . . . . . . . . ...9B-24

Front Fog Light Assembly Removal and

Installation (If Equipped) . . . . . . . . .9B-24

Front Fog Light Bulb Replacement (If

Equipped). . . . . . . . . . . . . . 9B-24

Front Fog Light Switch Inspection (If

Equipped). . . . . . . . . . . . . . 9B-25

Front Fog Light Relay Inspection (If

Equipped). . . . . . . . . . . . . . 9B-25

Front Fog Light Aiming Adjustment with

Screen (If Equipped) . . . . . . . . . ...9B-25

Headlight Manual Leveling Switch (If

Equipped) Inspection . . . . . . . . . ..9B-26

Headlight Leveling Actuator Inspection (If

Equipped). . . . . . . . . . . . . . 9B-27

Rear Fog Light Switch Inspection (If

Equipped). . . . . . . . . . . . . . 9B-27

Height Sensor Removal and Installation (If

Equipped). . . . . . . . . . . . . . 9B-28

Table of Contents 9-iii

Height Sensor and Its Circuit Inspection (If

Equipped). . . . . . . . . . . . . . 9B-28

Leveling Control Module Removal and

Installation (If Equipped) . . . . . . . . . 9B-29

Initialization of Auto Leveling Headlight

System . . . . . . . . . . . . . . . 9B-29

Illumination Cancel Switch (If Equipped)

Inspection. . . . . . . . . . . . . . 9B-30

Auto-On Headlight Sensor Inspection (If

Equipped). . . . . . . . . . . . . . 9B-30

Specifications. . . . . . . . . . . . . .9B-30

Tightening Torque Specifications. . . . . ..9B-30

Instrumentation / Driver Info. / Horn . .. 9C-1

Precautions. . . . . . . . . . . . . . ...9C-1

Precautions in Diagnosing Troubles for

Combination Meter. . . . . . . . . . . 9C-1

General Description . . . . . . . . . . . .9C-1

CAN Communication Data of Combination

Meter. . . . . . . . . . . . . . . . .9C-1

Schematic and Routing Diagram. . . . . . 9C-2

Combination Meter Circuit Diagram . . . . . 9C-2

Component Location . . . . . . . . . . ...9C-3

Audio System Component Location. . . . . 9C-3

Diagnostic Information and Procedures. . . 9C-4

Speedometer Symptom Diagnosis. . . . . ..9C-4
Tacho meter Symptom Diagnosis. . . . . ...9C-4
Engine Coolant Temperature (ECT) Meter

Symptom Diagnosis . . . . . . . . . . ..9C-4

Fuel Meter Symptom Diagnosis. . . . . . ..9C-4
Low Fuel Warning Light Symptom Diagnosis . .9C-5
Oil Pressure Warning Light Symptom

Diagnosis . . . . . . . . . . . . . . ..9C-5

Brake and Parking Brake Warning Light

Symptom Diagnosis . . . . . . . . . . ..9C-6

Seat Belt Reminder Light Symptom Diagnosis

(If Equipped) . . . . . . . . . . . . . .9C-6

Illumination Indicator Symptom Diagnosis . . ..9C-7
Headlight Auto Leveling Indicator Symptom

Diagnosis (If Equipped). . . . . . . . . .9C-7

A/T Power Mode Indicator Symptom

Diagnosis (A/T Model Only) . . . . . . . ..9C-7

A/T Shift Position Indicator (A/T Model Only)

Symptom Diagnosis . . . . . . . . . . ..9C-8

Charge Warning Light Symptom Diagnosis . . 9C-8
Main Beam (High Beam) Indicator Symptom

Diagnosis . . . . . . . . . . . . . . ..9C-8

Warning Buzzer Circuit Symptom Diagnosis . ..9C-9
Cigarette Lighter Symptom Diagnosis (If

Equipped). . . . . . . . . . . . . . ..9C-9

Horn Symptom Diagnosis . . . . . . . . ...9C-9
Information Display Symptom Diagnosis (If

Equipped). . . . . . . . . . . . . . 9C-10

Clock Symptom Diagnosis (If Equipped). . ...9C-10
Audio System Symptom Diagnosis (If

Equipped). . . . . . . . . . . . . . 9C-11

Remote Audio Control Switch Symptom

Diagnosis (If Equipped). . . . . . . . ...9C-12

Navigation Symptom Diagnosis (If Equipped)...9C-12

Repair Instructions . . . . . . . . . . . 9C-12

Ignition Switch Removal and Installation. . ...9C-12
Ignition Switch Inspection. . . . . . . . ..9C-13
Combination Meter Removal and Installation ...9C-13
Fuel Level Sensor Removal and Installation. .9C-14
Fuel Level Sensor Inspection. . . . . . . 9C-14
Oil Pressure Switch Removal and Installation ..9C-14
Oil Pressure Switch Inspection . . . . . . .9C-15
Engine Coolant Temperature (ECT) Sensor

Inspection. . . . . . . . . . . . . . 9C-15

Brake Fluid Level Switch Inspection . . . . .9C-15
Parking Brake Switch Inspection. . . . . ...9C-15
Door Switch (Front / Rear / Rear End Door)

Inspection. . . . . . . . . . . . . . 9C-16

Outside Air Temperature Sensor Removal

and Installation (If Equipped) . . . . . . ..9C-16

Outside Air Temperature Sensor Inspection

(If Equipped). . . . . . . . . . . . . 9C-16

Instrument Panel Removal and Installation. ...9C-17
Information Display (Clock) Removal and

Installation . . . . . . . . . . . . . ...9C-18

Audio Unit Removal and Installation . . . . .9C-18
Front Speaker Removal and Installation . . ...9C-19
Rear Speaker Removal and Installation (5

Door Model) . . . . . . . . . . . . . 9C-19

Rear Speaker Removal and Installation (3

Door Model) . . . . . . . . . . . . . 9C-19

GPS Antenna Removal and Installation (If

Equipped). . . . . . . . . . . . . . 9C-20

Horn Removal and Installation . . . . . . ..9C-20
Horn Inspection . . . . . . . . . . . . .9C-20
Horn Relay Inspection. . . . . . . . . ...9C-20
Antenna Base Removal and Installation . . ...9C-21
Remote Audio Control Switch Removal and

Installation . . . . . . . . . . . . . ...9C-21

Remote Audio Control Switch Inspection. . ..9C-22

Specifications. . . . . . . . . . . . . .9C-22

Tightening Torque Specifications. . . . . ..9C-22

Wipers / Washers. . . . . . . . . . 9D-1

Diagnostic Information and Procedures. . . 9D-1

Front Wiper and Washer Symptom Diagnosis . 9D-1
Rear Wiper and Washer Symptom Diagnosis

(If Equipped). . . . . . . . . . . . . ..9D-1

Headlight Washer Symptom Diagnosis (If

Equipped). . . . . . . . . . . . . . ..9D-2

Headlight Washer Operation Inspection . . . .9D-2
Inspection of Headlight Washer Control

Module and Its Circuit . . . . . . . . . ...9D-3

Repair Instructions . . . . . . . . . . . ..9D-4

Wipers and Washers Components . . . . . .9D-4
Washer Tank and Washer Pump Removal

and Installation . . . . . . . . . . . . ..9D-5

Washer Pump Inspection . . . . . . . . . 9D-5
Windshield Wiper Removal and Installation. . 9D-6
Windshield Wiper Motor Inspection. . . . . .9D-7
Rear Wiper Removal and Installation (If

Equipped). . . . . . . . . . . . . . ..9D-8

Rear Wiper Motor Inspection (If Equipped). . .9D-9

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Suzuki Grand Vitara JB416 / JB420. Manual — part 332

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