Suzuki Grand Vitara JB416 / JB420. Manual — part 331

8B-120 Air Bag System:

Specifications

Tightening Torque Specifications

S5JB0A8207001

NOTE
The specified tightening torque is also described in the following.
“Air Bag System Components, Wiring and Connectors Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Use of Special Tools

S5JB0A8208001

WARNING

!

To avoid deployment when troubleshooting
the air bag system, do not use electrical test
equipment such as a battery powered or AC
powered voltmeter, ohmmeter, etc., or any
type of electrical equipment other than that
specified. Do not use a non-powered probe
type tester.
Instructions must be followed carefully,
otherwise personal injury may result.

You should be familiar with the tools listed under the
heading “Special Tool”. You should be able to measure
voltage and resistance. You should be familiar with
proper use of a scan tool such as Air Bag Driver /
Passenger Load Tool, Connector Test Adapter Kit and
the Digital Multimeter.

Special tool
(A): 09932–76010 (Connector Test Adapter Kit)

This must be used whenever a diagnostic procedure
requests checking or probing a terminal.
Using the appropriate adapter in the special tool will
ensure that no damage to the terminal will occur from the
multimeter probe, such as spreading or bending.

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

SDM bolt

6

0.6

4.5

)

Driver air bag (inflator) module mounting bolt

9

0.9

6.5

)

Passenger air bag (inflator) module attaching
bolt

23

2.3 16.5

)

Sleeve lock nut

2.5

0.25

2.0

)

Side curtain-air bag (inflator) module bolts

10

1.0

7.5

)

Forward-sensor mounting bolt

11

1.1

8.0

)

Side-sensor bolt

11

1.1

8.0

)

I5JB0A820107-01

Air Bag System: 8B-121

The adapter (1) will also give an idea of whether or not
contact tension is sufficient, helping to find an open or
intermittent open due to poor terminal contact. An SDM
short bar release tool (2) is included in the connector test
adapter kit. Inserting it into the SDM connector (3) will
releases the shorting bar.

Special tool
(B): 09932–75010 (Air bag driver / passenger load
tool)

This tool is used as a diagnostic aid and safety device to
prevent inadvertent air bag (inflator) module deployment.
The load tool has three connectors attached to its case
which are electrically functional and serve as resistive
load substitutions.
No more than two connectors are used at any time.
One of connectors (“STEERING WHEEL”) is used to
substitute the load of the followings.
• Driver air bag (inflator) module when it is connected at

the top of the column to the contact coil assembly.

• Passenger air bag (inflator) module when it is

connected to the air bag harness connector in
instrument panel harness for passenger air bag
(inflator) module.

• Each of driver and passenger seat belt pretensioners

when it is connected to air bag harness connector in
instrument panel harness for driver and passenger
seat belt pretensioners.

• Side-air bag (inflator) module when it is connected to

the floor harness connector for side-air bag (inflator)
module.

• Side curtain-air bag (inflator) module when it is

connected to the floor harness connector for side
curtain-air bag (inflator) module.

Another connector (“BASE OF COLUMN”) is used to
substitute the load of the driver air bag (inflator) module
and the contact coil assembly when it is connected at the
base of the column to the air bag wire harness.
The third connector (“PASSENGER INFLATOR”) is not
used.
By substituting the resistance of the load tool when
called for, a determination can be made as to whether an
inflator circuit component is causing system malfunction
and which component is causing the malfunction.
The load tool should be used only when specifically
called for in the diagnostic procedures.

1

2

3

I5JB0A820108-01

1. Connector for contact coil and driver air bag (inflator) module

(Located near the base of the steering column)

2. Connector for driver, passenger air bag (inflator) module, side-air bag

(inflator) module and driver and passenger seat belt pretensioners

3. Not used

I1JA01820004-01

8B-122 Air Bag System:

Recommended Service Material

S5JB0A8208002

Special Tool

S5JB0A8208003

Material

SUZUKI recommended product or Specification

Note

Thread lock cement

Thread Lock Cement 1305

P/No.: 99000–32100

)

09932–75010

09932–75031

Air bag load tool

Air bag deployment harness

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

)

/ ) / )

09932–75041

09932–76010

Passenger air bag (inflator)
module deployment fixture

Connector test adapter set

)

/ )

This set includes the
following items. 1.
Connector test adapter kit
(09932-75020), 2.
Connector test adapter &
shorting bar release tool
(09932-76020) ) / ) / ) /
)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / )

09932–76510

09932–77310

Deployment adapter cable

Deployment adapter cable
4P

)

/ ) / )

)

09932–77320

09932–78310

Diagnosis adapter cable 4P

Adapter cable

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / )

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / )

09932–78332

09932–78340

Deployment adapter cable

Deployment adapter cable

)

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / ) / ) /

)

/ ) / ) / ) / ) / )

Air Bag System: 8B-123

SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12. ) / )