Suzuki Grand Vitara JB416 / JB420. Manual — part 286
7B-35 Air Conditioning System:
DTC B1511: Temperature Control Actuator (Position Sensor) and/or Its Circuit Malfunction
S5JB0A7204036
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Check DTC.
5
Sunload sensor signal circuit check
1) Disconnect HVAC control module connector with ignition
switch turned OFF.
2) Measure resistance between “YEL” wire terminal of
sunload sensor connector and vehicle body ground.
Is resistance infinity?
Go to Step 6.
“YEL” wire shorted to
ground circuit.
6
Sunload sensor signal circuit check
1) Measure resistance between “G52-12” terminal of HVAC
control module connector and “YEL” wire terminal of
sunload sensor connector.
Is resistance below 5
Ω
?
Go to Step 7.
“YEL” wire open or high
resistance circuit.
7
Sunload sensor signal circuit check
1) Measure voltage between “YEL” wire terminal of sunload
sensor connector and vehicle body ground with ignition
switch turned ON.
Is voltage 0 V?
Go to Step 8.
“YEL” wire shorted to
other circuit.
8
Sunload sensor check
1) Check sunload sensor referring to “Sunload Sensor
Is it in good condition?
HVAC control module
faulty.
Sunload sensor faulty.
Step
Action
Yes
No
12V
5V
M
G52-21
G52-27
G52-28
GRY
GRY/BLU
WHT/RED
G52-13
G52-14
5V
RED/WHT
BLK/RED
[A]
2
3
4
1
13
14
21
27
28
I5JB0A720023-02
[A]: HVAC control module connector “G52” (harness side view)
3. To other actuators
1. HVAC control module
4. To other sensors
2. Temperature control actuator
DTC Detecting Condition
Trouble Area
Temperature control actuator position sensor signal voltage is more than or
less than specified value for specified time continuously.
• Temperature control actuator circuit
• Temperature control actuator
• HVAC control module
Air Conditioning System: 7B-36
DTC Troubleshooting
NOTE
When DTC B1502, B1503, B1512 and B1530 are indicated together, it is possible that “BLK/RED” wire
circuit open.
Step
Action
Yes
No
1
Position sensor power supply circuit check
1) Disconnect temperature control actuator connector with
ignition switch turned OFF.
2) Check for proper connection to temperature control
actuator at “RED/WHT”, “WHT/RED” and “BLK/RED”
wire terminals.
3) If OK, measure voltage between “RED/WHT” wire
terminal of temperature control actuator connector and
vehicle body ground with ignition switch turned ON.
Is voltage 4 – 6 V?
Go to Step 6.
Go to Step 2.
2
Position sensor power supply circuit check
1) Disconnect air flow control actuator connector with
ignition switch turned OFF.
2) Measure voltage between “RED/WHT” wire terminal of
temperature control actuator connector and vehicle body
ground with ignition switch turned ON.
Is voltage 4 – 6 V?
Air flow control actuator
faulty.
Go to Step 3.
3
Position sensor power supply circuit check
1) Disconnect air intake control actuator connector with
ignition switch turned OFF.
2) Measure voltage between “RED/WHT” wire terminal of
temperature control actuator connector and vehicle body
ground with ignition switch turned ON.
Is voltage 4 – 6 V?
Air intake control
actuator faulty.
Go to Step 4.
4
Position sensor power supply circuit check
1) Disconnect connector from HVAC control module with
ignition switch turned OFF.
2) Check for proper connection to HVAC control module
connector at “G52-14”, “G52-27” and “G52-21”
terminals.
3) If OK, measure resistance between “RED/WHT” wire
terminal of temperature control actuator connector and
“G52-14” terminal of HVAC control module connector.
Is resistance below 5
Ω
?
Go to Step 5.
“RED/WHT” wire open
or high resistance
circuit.
5
Position sensor power supply circuit check
1) Measure resistance between “RED/WHT” wire terminal
of temperature control actuator connector and vehicle
body ground.
Is resistance infinity?
Go to Step 6.
“RED/WHT” wire
shorted to ground
circuit.
6
Position sensor power supply circuit check
1) Measure voltage between “RED/WHT” wire terminal of
temperature control actuator connector and vehicle body
ground with ignition switch turned ON.
Is voltage 0 V?
Go to Step 7.
“RED/WHT” wire
shorted to other circuit.
7B-37 Air Conditioning System:
7
Position sensor signal circuit check
1) Connect HVAC control module connector with ignition
switch turned OFF.
2) Measure voltage between “WHT/RED” wire terminal of
temperature control actuator connector and vehicle body
ground with ignition switch turned ON.
Is voltage 4 – 6 V?
Go to Step 11.
Go to Step 8.
8
Position sensor signal circuit check
1) Disconnect connector from HVAC control module with
ignition switch turned OFF.
2) Measure resistance between “WHT/RED” wire terminal
of temperature control actuator connector and “G52-21”
terminal of HVAC control module connector.
Is resistance below 5
Ω
?
Go to Step 9.
“WHT/RED” wire open
or high resistance
circuit.
9
Position sensor signal circuit check
1) Measure resistance between “WHT/RED” wire terminal
of temperature control actuator connector and vehicle
body ground.
Is resistance infinity?
Go to Step 10.
“WHT/RED” wire
shorted to ground
circuit.
10 Position sensor signal circuit check
1) Measure voltage between “WHT/RED” wire terminal of
temperature control actuator connector and vehicle body
ground with ignition switch turned ON.
Is voltage 0 V?
Go to Step 11.
“WHT/RED” wire
shorted to other circuit.
11 Position sensor ground circuit check
1) Connect HVAC control module connector with ignition
switch turned OFF.
2) Measure resistance between “BLK/RED” wire terminal of
temperature control actuator connector and vehicle body
ground.
Is resistance below 5
Ω
?
Go to Step 13.
Go to Step 12.
12 Position sensor ground circuit check
1) Measure resistance between “G52-13” terminal of HVAC
control module connector and vehicle body ground.
Is resistance below 5
Ω
?
“BLK/RED” wire open or
high resistance circuit.
HVAC control module
faulty.
13 Temperature control actuator check
1) Check temperature control actuator referring to
“Temperature Control Actuator Inspection”.
Is it in good condition?
HVAC control module
faulty.
Temperature control
actuator faulty.
Step
Action
Yes
No
Air Conditioning System: 7B-38
DTC B1512: Air Flow Control Actuator (Position Sensor) and/or Its Circuit Malfunction
S5JB0A7204037
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Check DTC.
DTC Troubleshooting
NOTE
When DTC B1502, B1503, B1511 and B1530 are indicated together, it is possible that “BLK/RED” wire
circuit open.
12V
5V
M
5V
G52-23
G52-29
G52-30
G52-13
GRY/RED
GRY/BLK
RED/WHT
WHT/BLU
BLK/RED
G52-14
[A]
2
3
4
1
13
14
30 29
23
I5JB0A720024-02
[A]: HVAC control unit connector “G52” (harness side view)
3. To other actuators
1. HVAC control module
4. To other sensors
2. Air flow control actuator
DTC Detecting Condition
Trouble Area
Air flow control actuator position sensor signal voltage is more than or less
than specified value for specified time continuously.
• Air flow control actuator circuit
• Air flow control actuator
• HVAC control module
Step
Action
Yes
No
1
Position sensor power supply circuit check
1) Disconnect air flow control actuator connector with
ignition switch turned OFF.
2) Check for proper connection to air flow control actuator
at “RED/WHT”, “WHT/BLU” and “BLK/RED” wire
terminals.
3) If OK, measure voltage between “RED/WHT” wire
terminal of air flow control actuator connector and
vehicle body ground with ignition switch turned ON.
Is voltage 4 – 6 V?
Go to Step 6.
Go to Step 2.
2
Position sensor power supply circuit check
1) Disconnect temperature control actuator connector with
ignition switch turned OFF.
2) Measure voltage between “RED/WHT” wire terminal of
air flow control actuator connector and vehicle body
ground with ignition switch turned ON.
Is voltage 4 – 6 V?
Temperature control
actuator faulty.
Go to Step 3.
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