Suzuki Grand Vitara JB416 / JB420. Manual — part 151

2C-10 Rear Suspension:

Control Rod Removal and Installation

S5JB0A2306010

Removal

1) Hoist vehicle and remove rear wheels.
2) Support lower arm (1) with jack (2).

3) Remove parking cable hanger bolt (1).

4) Put match marks (1) on control rod washer (2) and

on suspension frame (3) to install the bolts correctly
in position.

5) Remove control rod inner bolt (4) and control rod

outer bolt (5) and then control rod (6).

Installation

1) Install control rod (1).

a) Install control rod (1) to rear suspension frame.
b) Insert control rod inner bolt (2) from the vehicle

frontward.

c) Install control rod washer (3) with its graduated

part facing up.

d) Insert control rod outer bolt (4).

CAUTION

!

If reuse control rod outer bolt, apply engine
oil to thread, bearing and trunk surface.

1

2

I5JB0A230018-01

1

I5JB0A230019-01

4

6

5

1

3

2

I5JB0A230020-01

Rear Suspension: 2C-11

e) The marks (5) on control rod washer (3) and rear

suspension frame marked before its removal
must be aligned and, tighten bolt and nut
temporarily by hand.

2) Tighten parking cable hanger bolt (1) to specified

torque.

Tightening torque
Parking cable hanger bolt (a): 10 N·m (1.0 kgf-
m, 7.5 lb-ft)

3) Lower jack and remove floor jack (2) from lower arm

(1).

4) Install rear wheels and lower hoist.
5) Tighten wheel nuts to specified torque.

Tightening torque
Wheel nut: 100 N·m (10.0 kgf-m, 72.5 lb-ft)

6) Tighten control rod mount nut and control rod outer

bolt to specified torque with vehicle weight on
suspension.

CAUTION

!

• It is the most desirable to have vehicle off

hoist and in non-loaded condition when
tightening them.

• Tighten control rod washer with match

marks aligned.

Tightening torque
Control rod mount nut: 135 N·m (13.5 kgf-m,
98.0 lb-ft)
Control rod outer bolt: 135 N·m (13.5 kgf-m, 98.0
lb-ft)

7) Check rear toe and camber adjust it as necessary.

For check and adjustment procedures, refer to “Rear
Wheel Alignment Inspection and Adjustment”.

[A]: Correct

U: Upper side

[B]: Wrong

L: Lower side

4

2

1

3

[A]

[B]

3

5

U

L

I5JB0A230021-02

1,(a)

I5JB0A230022-01

1

2

I5JB0A230018-01

2C-12 Rear Suspension:

Control Rod / Bushing Disassembly and
Assembly

S5JB0A2306029

Disassembly

1) Push out control rod bushing by using hydraulic

press (1) and special tool.

Special tool
(A): 09913–84510

Assembly

1) Press-fit control rod bushing (1) by using press (2)

and special tool.

CAUTION

!

Be sure to use new bushing.

Special tool
(A): 09913–85210

2) Press-fit bushing so that dimensions “A” and “B” in

figure become equal.

Control Rod Check

S5JB0A2306011

• Inspect for cracks, deformation or damage.
• Inspect bushing for wear and breakage.
If any faulty condition is found, replace.

(A)

1

I5JB0A230023-02

1

2

(A)

I5JB0A230082-01

I5JB0A230024-01

I5JB0A230025-01

Rear Suspension: 2C-13

Trailing Rod Removal and Installation

S5JB0A2306012

Removal

1) Hoist vehicle and remove rear wheels.
2) Support lower arm (1) with jack (2).

3) Remove air suction pipe bolts (1) for 5door model

only.

4) Remove trailing rod front bolt (1) and trailing rod rear

bolt (2) and then trailing rod (3).

5) Remove trailing rod mount bracket bolt (1) and then

trailing rod mount bracket (2).

Installation

1) Install trailing rod mount bracket and then tighten

trailing rod mount bracket bolt to specified torque.

CAUTION

!

• Tighten the bolts in order of bolt (1), (2)

and (3).

• Do not reuse removed trailing rod mount

bracket bolt.

Tightening torque
Trailing rod mount bolt (a): 105 N·m (10.5 kgf-m,
76.0 lb-ft)

1

2

I5JB0A230018-01

1

1

I5JB0A230026-01

2

3

1

I5JB0A230027-01

1

1

2

I5JB0A230028-02

2,(a)

3,(a)

1,(a)

I5JB0A230029-02