Suzuki Grand Vitara JB416 / JB420. Manual — part 150
2C-6 Rear Suspension:
Shock Absorber Check
S5JB0A2306026
• Inspect for deformation or damage.
• Inspect bushings for wear or damage.
• Inspect for evidence of oil leakage.
Replace any defective part.
WARNING
!
When handling rear shock absorber (1) in
which high-pressure gas is sealed, make
sure to observe the following precautions.
• Don’t disassemble it.
• Don’t put it into the fire.
• Don’t store it where it gets hot.
• Before disposing it, be sure to drill a hole
in it where shown by an arrow in the figure
and let gas and oil out. Lay it down
sideways for this work.
• The gas itself is harmless but it may issue
out of the hole together with chips
generated by the drill. Therefore, be sure
to wear goggle.
Drill hole diameter
“a”: Approx. 3 mm (0.12 in.)
Rear Coil Spring and Bump Stopper Removal
and Installation
S5JB0A2306027
Removal
1) Hoist vehicle, allowing rear suspension to hang free.
2) Remove rear wheels.
3) Disconnect rear height sensor link (if equipped) from
lower arm for left side referring to “Height Sensor
Removal and Installation (If Equipped) in Section
9B”.
4) Remove rear shock absorber referring to “Rear
Shock Absorber Removal and Installation”.
5) Put match marks (1) on lower arm washer (2) and on
suspension frame (3) to install the bolts correctly in
position.
6) Loosen lower arm mount nut (4).
7) Remove lower arm outer bolt (1).
8) Lower jack and then remove rear coil spring (2) and
coil spring rubber seat (3).
I5JB0A230011-01
1
2
3
3
4
4
I5JB0A230010-01
3
2
1
I5JB0A230012-01
Rear Suspension: 2C-7
9) Remove bump stopper (1) from suspension upper
arm (2) by using special tool (A).
Special tool
(A): 09941–66010
10) Remove bump stopper upper seat bolts (4), and
bump stopper upper seat (3) from body.
Installation
1) Install bump stopper upper seat (1) to body and
tighten bolts (2).
2) Tighten bump stopper (3) to specified torque by
using special tool (A).
Special tool
(A): 09941–66010
Tightening torque
Bump stopper (a): 50 N·m (5.0 kgf-m, 36.5 lb-ft)
3) Installing coil spring on lower arm and place coil
spring end (1) onto lower arm (2) as shown.
CAUTION
!
• Flat end coil spring is upward.
• Upper end of coil spring has to be firmly
mated to coil spring rubber seat.
• End of coil spring must not interfere with
step of spring lower seat.
4) Support lower arm (2) with jack (4).
5) Hoist jack and then install lower arm outer bolt (5)
and tighten bolt temporarily by hand.
CAUTION
!
If reuse lower arm outer bolt, apply engine oil
to thread, bearing and trunk surface.
4
3
1
2
(A)
I5JB0A230013-01
2
1
3
(A)
I5JB0A230014-01
“a”: 5 mm
1
2
5
3
4
2
“a”
I5JB0D230001-02
2C-8 Rear Suspension:
6) With marks (1) on lower arm washer (2) and rear
suspension frame (3) marked before remove aligned
to each other, tighten lower arm mount nut (4)
temporarily by hand.
7) Install rear shock absorber referring to “Rear Shock
Absorber Removal and Installation”.
8) Connect rear height sensor link (if equipped) to lower
arm for left side referring to “Height Sensor Removal
and Installation (If Equipped) in Section 9B”.
9) Install wheel with nuts and lower vehicle.
10) Tighten wheel nuts to specified torque.
Tightening torque
Wheel nut: 100 N·m (10.0 kgf-m, 72.5 lb-ft)
11) Tighten lower arm outer bolt and lower arm mount
nut, shock absorber bolts to specified torque with
vehicle weight on suspension.
CAUTION
!
• It is the most desirable to have vehicle off
hoist and in non-loaded condition when
tightening them.
• Tighten Lower arm washer with match
marks aligned.
Tightening torque
Lower arm outer bolt: 135 N·m (13.5 kgf-m, 98.0
lb-ft)
Lower arm mount nut: 135 N·m (13.5 kgf-m, 98.0
lb-ft)
Shock absorber upper bolt: 60 N·m (6.0 kgf-m,
43.5 lb-ft)
Shock absorber lower bolt: 90 N·m (9.0 kgf-m,
65.0 lb-ft)
12) Check rear toe and camber adjust it as necessary.
For check and adjustment procedures, refer to “Rear
Wheel Alignment Inspection and Adjustment”.
13) Adjust headlight auto leveling system, refer to
“Initialization of Auto Leveling Headlight System in
Section 9B”.
Rear Coil Spring Check
S5JB0A2306028
• Inspect for cracks, deformation or damage. If any,
replace defective part.
1
2
3
3
4
4
I5JB0A230010-01
I5JB0A230016-01
Rear Suspension: 2C-9
Rod and Arm Components
S5JB0A2306009
1
5
2
21
18
16
6
8
11
9
13
(a)
3
(a)
(a)
3
12
(a)
19
(a)
17
20
(c)
(b)
4
(a)
7
(a)
15
(a)
10
14
F
I6JB01230008-03
1. Upper arm
10. Lower arm mount nut
: If reuse nut, apply engine oil to thread and
bearing.
19. Trailing rod mount nut
: If reuse nut, apply engine oil to
thread and bearing.
2. Upper arm bolt
11. Control rod
20. Trailing rod mount bracket bolt
3. Upper arm mount nut
: If reuse nut, apply engine oil to thread and
bearing.
12. Control rod outer bolt
: If reuse bolt, apply engine oil to thread,
bearing and trunk surface.
21. Trailing rod mount bracket
4. Upper arm joint nut
13. Control rod inner bolt
F: Forward
5. Rear suspension knuckle
14. Control rod washer
: 135 N
⋅m (13.5 kgf-m, 98.0 lb-ft)
6. Lower arm
15. Control rod mount nut
: If reuse nut, apply engine oil to thread and
bearing.
: 55 N
⋅m (5.5 kgf-m, 40.0 lb-ft)
7. Lower arm outer bolt
: If reuse bolt, apply engine oil to thread,
bearing and trunk surface.
16. Trailing rod
: 105 N
⋅m (10.5 kgf-m, 76.0 lb-ft)
8. Lower arm inner bolt
17. Trailing rod rear bolt
: If reuse bolt, apply engine oil to thread,
bearing and trunk surface.
: Do not reuse.
9. Lower arm washer
18. Trailing rod front bolt
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