JAC S2. Service Manual — part 9

Interior Trim

Interior Trim 117

2. Install front top light assembly

3. Install platfond handle assembly (right front/left rear/right rear)

4. Install sun visor assembly (left/right)

5. Install upper trim panel assembly of C pillar (left/right)

6. Install lower trim panel assembly of C pillar (left/right)

7. Install lower fixed bracket assembly of rear seat backrest (left/right)

8. Install rear seat backrest assembly

9. Install rear seat cushion assembly

10. Install Lower trim panel assembly of B pillar (left/right)

11. Install Upper trim panel assembly of B pillar (left/right)

12. Install rear door threshold guard panel assembly (left/right)

13. Install front door threshold guard panel (left/right)

14. Install Upper trim panel assembly of A pillar (left/right)

15. Connect battery negative electrode

16. Close engine compartment cover

IIXIV、Carpet Assembly

（I）Removal

1. Open engine compartment cover

2. Disconnect battery negative electrode

3. Remove front door threshold guard panel assembly (left/right) Refer to "Front door threshold guard panel assembly"

4. Remove rear threshold guard panel assembly (left/right) Refer to "Rear threshold guard panel assembly"

5. Remove front seat assembly (left/right) Refer to "Front seat assembly"

6. Remove lower trim panel assembly of A pillar (left/right) Refer to "Lower trim panel assembly of A pillar"

7. Remove lower trim panel assembly of B pillar (left/right) Refer to "Lower trim panel assembly of B pillar"

8. Remove front extension plate assembly (left/right) Refer to "Auxiliary dashboard assembly"

9. Remove saucer cover plate assembly Refer to "Auxiliary dashboard assembly"

10. Remove front storage box assembly Refer to "Auxiliary dashboard assembly"

11. Remove auxiliary dashboard assembly Refer to "Auxiliary dashboard assembly"

12. Remove rear seat cushion assembly Refer to "Rear seat backrest"

13. Remove carpet assembly

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1). Remove fixed bolts connecting carpet and left/right upper

trim panel assembly of C pillar;

2). Remove 6 fixed buckles on carpet assembly;

3). Tear out nylon hasp of back side of front side of carpet

assembly and nylon hasp of front wall sound shield

cushion, and take out carpet assembly;

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（I）Installation

1. Install carpet assembly

1). Move carpet assembly in the vehicle, spread and expose

relative seat installation hole, align to hole position;

2). Pull out connecting wiring harness of seat from carpet

assembly, spread carpet in auxiliary dashboard, and

tighten buckles;

3). Install nylon hasp of back side of front side of carpet

assembly and nylon hasp of front wall sound shield

cushion, and take out carpet assembly;

4). Tighten fixed bolts connecting carpet and left/right upper

trim panel assembly of C pillar;

2. Install rear seat cushion assembly

3. Install auxiliary dashboard assembly

4. Install front storage box assembly

5. Install saucer cover plate assembly

6. Install front extension plate assembly (left/right)

7. Install lower trim panel assembly of B pillar (left/right)

8. Install lower trim panel assembly of A pillar (left/right)

9. Install front seat assembly (left/right)

10. Install rear threshold guard panel assembly (left/right)

11. Install front door threshold guard panel assembly (left/right)

12. Connect battery negative electrode

13. Close engine compartment cover

Exterior Trim

Exterior Trim 120

Exterior Trim

I、Summary

（I）Structure Overview

Exterior Trim Location Diagram

1. Left front wheel cover

2. Right front wheel cover

3. Engine left front hood

4. Engine right front hood

5. Engine hood sound insulation mat

6. Left rear wheel cover

7. Right rear wheel cover

8. Left side luggage carrier assembly

9. Right side luggage carrier assembly

（II）Torque Parameter

No.

Item

Torque

（N·m）

1

Fixed bolt of vehicle door outer water splitting strip

5~7

2

Fixed nut of luggage carrier assembly

7~9

（III）Maintenance Note

(1). Glass belongs to fragile parts and must be carefully assembled and disassembled.
(2). The base coat is required on vehicle body and glass before assembling the glass and sealant must be uniformly smeared on
the glass without break.
(3). Rain test can be applied to check whether the glass is fully sealed 24 hours after the installation.
(4). The vehicle shouldn’t be started within 1 hour after the glass is installed; it takes at least 24 hours for the sealant to fully
solidify and the vehicle must run slowly if it has to be started.
(5). Please put on gloves and other protective measures when operating.

II、Engine Hood Sound Insulation Mat

（I）Removal

1. Open engine compartment cover

2. Remove engine hood sound insulation mat

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1). Remove 13 fixed buckles of engine hood sound insulation

mat;

2). Take out engine hood sound insulation mat;

（II）Installation

1. Install engine hood sound insulation mat

1). Install engine hood sound insulation mat, and install 13

fixed buckles;

2. Close engine compartment cover

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Exterior Trim 122

III、Ventilation Cover Plate Assembly

（I）Removal

1. Remove front wiper arm assembly Refer to "Front wiper arm assembly"

2. Remove ventilation cover plate assembly

1). Remove left/right end cover of ventilation cover plate

assembly;

2). Open engine compartment cover

。

3). Remove 5 expansion buckles of front part of ventilation

cover plate assembly;

4). Disconnect connection of front ventilation cover plate

assembly and vehicle body metal sheet;

5). Rotate ventilation cover plate assembly, disconnect

connection of front washing water pipe and left front

window spraying nozzle, and take down left front window

spraying nozzle from outside of ventilation cover plate

assembly;

6). Disconnect 2 buckles of ventilation cover plate assembly

and front washing water pipe assembly;

7). Disconnect connection of front washing water pipe and right

front window spraying nozzle, and take down right front

window spraying nozzle from outside of ventilation cover

plate assembly;

8). Disconnect 3 buckles of ventilation cover plate assembly

and front washing water pipe assembly;

9). Take down ventilation cover plate assembly;

（II）Installation

1. Install ventilation cover plate assembly

1). Install left front window spraying nozzle outside of

ventilation cover plate assembly, and connect left front

window spraying nozzle and washing water pipe;

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2). Connect front washing water pipe to 2 connections of

ventilation cover plate assembly;

3). Install right front window spraying nozzle outside of

ventilation cover plate assembly, connect right front

window spraying nozzle and washing water pipe;

4). Connect front water pipe to 3 connection of ventilation

cover plate assembly;

5). Place ventilation cover plate assembly to installation

position, and tighten 5 fixed buckles in front part of

ventilation cover plate assembly;

6). Close engine compartment cover

。

7). Install left/right end cover of ventilation cover plate

assembly;

2. Install front wiper arm assembly

IV、Engine Front Hood

（I）Removal

1. Remove engine left front hood

1). Remove 7 expansion buckles

① and fixed bolt ② on

engine left front hood, and take down engine left front

hood;

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2. Remove engine right front hood

1). Remove 7 expansion buckles

① and 2 fixed bolts ② on

engine right front hood, and take down engine right front

hood;

2). Take down engine right front hood;

（II）Installation

1. Install engine left front hood

1). Place engine left front hood to installation position, and

tighten 7 expansion buckles

① and fixed bolt ②;

2. Install engine right front hood

1). Place engine right front hood to installation position, and

tighten 7 expansion buckles

① and 2 fixed bolts ②;

V、Front Wheel Cover

（I）Removal

1. Remove front wheel cover

1). Remove 5 expansion buckles

① connecting rear part of

front wheel cover and fender;

2). Remove 2 expansion buckles

③ and 2 plastic nuts ②

connecting rear part of front wheel cover and front wall;

3). Remove 2 expansion buckles

① connecting bottom of

front part of front wheel cover and bottom of front bumper,

and remove 2 expansion buckles

② connecting bottom of

front part of front wheel cover and engine front hood;

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4). Remove 2 expansion buckles

① and fixed bolt ②

connecting front part of front wheel cover and front

bumper side;

5). Remove expansion buckle

③ connecting front part of front

wheel and front wall;

6). Disconnect connection of front wheel cover and fender and

front bumper, and take down front wheel cover;

（II）Installation

1. Install front wheel cover

1). Place front wheel cover to installation position;

2). Tighten expansion buckle

③ connecting front part of front

wheel cover and front wall;

3). Tighten 2 expansion buckles

① and fixed bolt ②

connecting front part of front wheel cover and front

bumper side;

4). Tighten 2 expansion buckles

① connecting bottom of front

part of front wheel cover and bottom of front bumper, and

tighten 2 expansion buckles

② connecting bottom of

front part of front wheel cover and engine front hood;

5). Tighten 2 expansion buckles

③ and 2 plastic nuts ②

connecting rear part of front wheel cover and front wall;

6). Tighten 5 expansion buckles

① connecting rear part of

front wheel cover and fender;

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Exterior Trim 126

VI、Rear Wheel Cover

（I）Removal

1. Remove rear wheel cover

1). Remove 3 expansion buckles

① and fixed bolt ②

connecting rear part of rear wheel cover and rear bumper;

2). Remove 2 plastic nuts

③ and expansion buckle ④

connecting rear part of rear wheel cover and vehicle body;

3). Remove 3 plastic nuts connecting front part of rear wheel

cover and vehicle body;

4). Remove expansion buckles connecting front part of rear

wheel cover and floor waybeam;

5). Disconnect connection of rear wheel cover and rear bumper

and vehicle body, and take down rear wheel cover;

（II）Installation

1. Install rear wheel cover

1). Place rear wheel cover to installation position;

2). Tighten 3 plastic nuts connecting front part of rear wheel

cover and vehicle body;

3). Install expansion buckle connecting front part of rear wheel

cover and floor waybeam;

4). Tighten 2 plastic nuts

③ and expansion buckle ④

connecting rear part of rear wheel cover and vehicle body;

5). Tighten 3 expansion buckles

① and fixed bolt ②

connecting rear part of rear wheel cover and rear bumper;

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Exterior Trim 127

VII、Front Wall Engine Compartment Heat Insulation Mat

（I）Removal

1. Open engine compartment cover

2. Disconnect battery negative electrode
3. Remove warm air inlet/outlet water pipe assembly Refer to "Warm air inlet/outlet water pipe assembly"

4. Remove intake hose Refer to “Intake hose assembly”

5. Recycle refrigerant, refrigeration oil

6. Remove pipe and expansion valve assembly Refer to “Pipe and expansion valve assembly”

7. Discharge clutch hydraulic pressure oil Refer to "Clutch hydraulic pressure oil"

8. Remove left end cover of dashboard Refer to “Left end cover of dashboard”

9. Remove lower guard panel assembly of driver’s side Refer to “Lower guard panel assembly of driver’s side”

10. Remove driver’s air bag assembly Refer to “Driver’s air bag assembly”

11. Remove steering wheel assembly Refer to “Steering wheel assembly”

12. Remove jacketing of steering column Refer to “Jacketing of steering column”

13. Remove clock spring Refer to “Clock spring”

14. Remove combination switch assembly Refer to “Combination switch assembly”

15. Remove anti-theft induction coil Refer to “Anti-theft induction coil”

16. Remove ignition switch assembly Refer to “Ignition switch assembly”

17. Remove steering column assembly Refer to “Steering column assembly”

18. Remove clutch pedal assembly Refer to “Clutch pedal assembly”

19. Remove brake pedal assembly Refer to “Brake pedal assembly”

20. Remove brake pedal assembly Refer to “Brake pedal assembly”

21. Discharge brake liquid Refer to "Brake liquid"

22. Remove brake liquid level sensor Refer to "Brake liquid level sensor"

23. Remove vacuum booster with brake main pump assembly

Refer to "Vacuum booster with brake main pump assembly"

24. Remove front wall engine compartment heat insulation mat

1). Remove 7 plastic nuts of front wall engine compartment

heat insulation mat;

2). Disconnect connection of brake liquid pipe clamp and front

wall, disconnect connection of engine front compartment

wiring harness and front wall, and take out front wall

engine compartment heat insulation mat from clearance of

clamp and front wall;

（II）Installation

1. Install front wall engine compartment heat insulation mat

1). Place front wall engine compartment heat insulation mat to

installation position, and install 7 plastic nuts of front wall

engine compartment heat insulation mat;

2). Connect connection of brake liquid pipe clamp and front

wall, connect connection of engine front compartment

wiring harness and front wall;

2. Install vacuum booster with brake main pump assembly
3. Install brake liquid level sensor
4. Fill brake liquid
5. Discharge air of brake system

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6. Install brake pedal assembly

7. Install brake pedal assembly

8. Install clutch pedal assembly

9. Install steering column assembly

10. Install ignition switch assembly

11. Install anti-theft induction coil

12. Install combination switch assembly

13. Install clock spring

14. Install jacketing of steering column

15. Install steering wheel assembly

16.Install driver’s air bag assembly

17. Install lower guard panel assembly of driver’s side

18. Install left end cover of dashboard

19. Discharge clutch hydraulic pressure oil

20. Install pipe and expansion valve assembly

21.Fill refrigerant, refrigeration oil

22. Install intake hose

23. Install warm air inlet/outlet water pipe assembly

24. Connect battery negative electrode
25. Close engine compartment cover

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Exterior Trim 129

VIII、front wall sound insulation mat

（I）Remove

1. Open engine compartment cover

2. Disconnect battery negative electrode

3. Remove front extension plate assembly Refer to "Auxiliary dashboard assembly"

4. Remove saucer cover plate assembly Refer to "Auxiliary dashboard assembly"

5. Remove front storage box assembly Refer to "Auxiliary dashboard assembly"

6. Remove auxiliary dashboard assembly Refer to "Auxiliary dashboard assembly"

7. Remove driver's air bag assembly Refer to "Driver's air bag assembly"

8. Remove steering wheel assembly Refer to "Steering wheel assembly"

9. Remove steering column jacketing assembly Refer to "Steering column jacketing assembly"

10. Remove clock spring Refer to "Clock spring"

11. Remove combination switch assembly Refer to "Combination switch assembly"

12. Remove front door threshold guard panel assembly Refer to "Front door threshold guard panel assembly"

13. Remove lower trim panel assembly of A pillar Refer to " Lower trim panel assembly of A pillar"

14. Remove upper trim panel assembly of A pillar Refer to "Upper trim panel assembly of A pillar"

15. Remove dashboard end cover Refer to ""Dashboard end cover

16. Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"

17. Remove glove box assembly Refer to "Glove box assembly"

18. Remove A/C controller assembly Refer to "A/C controller assembly"

19. Remove radio panel assembly Refer to "radio panel assembly"

20. Remove radio assembly Refer to "radio assembly"

21. Remove central left side trim panel assembly Refer to "Central left side trim panel assembly"

22. Remove combination meter assembly Refer to "Combination meter assembly"

23. Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"

24. Remove auxiliary driver's air bag assembly Refer to "Auxiliary driver's air bag assembly"

25. Remove dashboard assembly Refer to "Dashboard assembly"

26. Remove front wiper arm assembly Refer to "Front wiper arm assembly"

27. Remove ventilation cover plate assembly Refer to "Ventilation cover plate assembly"

28. Remove dashboard beam Refer to "Dashboard beam"

29. Remove A/C main host assembly Refer to "A/C main host assembly"

30. Remove electronic accelerator pedal assembly Refer to "Electronic accelerator pedal assembly"

31. Remove brake pedal assembly Refer to "Brake pedal assembly"

32. Remove clutch pedal assembly Refer to "Clutch pedal assembly"

33. Remove front wall sound insulation mat

1). Remove 3 plastic nuts of two heel blocks of driver’s side,

and take down two heel blocks;

2). Remove 2 fixed bolts and 2 fixed nuts in both left and right

A pillar connecting metal sheet and front wall, and take

down connecting metal sheet;

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Exterior Trim 130

3). Remove 11 plastic nuts connecting front wall sound

insulation mat and front wall;

4). Take down front wall sound insulation mat;

（II）Installation

1. Install front wall sound insulation mat

1). Place front wall sound insulation mat to installation position,

and install 11 plastic nuts;

2). Install 2 fixed bolts and 2 fixed nuts in both left and right A

pillar connecting metal sheet and front wall, and take down

connecting metal sheet;

3). Install two heel blocks, and install 3 plastic nuts;

2. Install clutch pedal assembly

3. Install brake pedal assembly

4. Install electronic accelerator pedal assembly

5. Install A/C main host assembly

6. Install dashboard beam

7. Install ventilation cover plate assembly

8. Install front wiper arm assembly

9. Install dashboard assembly

10. Install front passenger’s air bag

11. Install central cover plate assembly

12. Install lower guard panel assembly of driver's side

13. Install combination meter

14. Install central left side trim panel assembly

15. Install radio

16. Install radio panel assembly

17. Install A/C controller assembly

18. Install glove box assembly

19. Install central right side trim panel assembly

20. Install dashboard end cover

21. Install upper trim panel assembly of A pillar

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22. Install lower trim panel assembly of A pillar

23. Install door frame sealing strip of front side vehicle door

24. Install front door threshold guard panel assembly

25. Install steering column jacketing assembly

26. Install steering wheel assembly

27. Four wheel locating

28. Install driver's air bag assembly

29. Install auxiliary dashboard assembly

30. Install front storage box assembly

31. Install saucer cover plate assembly

32. Install front extension plate assembly

33. Connect battery negative electrode

34. Close engine compartment cover

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IX、Inner Water Splitting Strip of Front Side Vehicle Door

（I）Removal

1. Open engine compartment cover

2. Disconnect battery negative electrode

3. Remove front triangle window cover plate assembly Refer to "Front triangle window cover plate assembly"

4. Remove front door trim panel assembly Refer to "Front door trim panel assembly"

5. Remove inner water splitting strip of front side vehicle door

1). Lift one end, and take down inner water splitting strip of

front side vehicle door slowly;

△Note Please don’t force too much when removing,

because it may cause components deformed.

（II）Installation

1. Install inner water splitting strip of front side vehicle door

1). First install one end, and then install inner water splitting

strip of front side vehicle door in place slowly;

2. Install front door trim panel assembly

3. Install front triangle window cover plate assembly

4. Connect battery negative electrode

5. Close engine compartment cover