JAC S2. Elctrical Wiring diagrams — part 5
Air-conditioning Device
Air-conditioning Device
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2. Install blower housing assembly
1). Install 3 fixed bolts of blower housing assembly;
3. Install A/C host assembly
4. Install dashboard beam
5. Install main wiring harness assembly
6. Install ventilation cover plate assembly
7. Install front wiper arm assembly
8. Install dashboard assembly
9. Install front passenger’s side air bag
10. Install central cover assembly
11. Install lower guard plate assembly of driver’s side
12. Install combination meter
13. Install central left trim plate assembly
14. Install audio assembly
15. Install audio panel assembly
16. Install A/C controller assembly
17. Install glove box assembly
18. Install central right trim plate assembly
19. Install end cover of dashboard
20. Install upper trim plate assembly of A column
21. Install lower trim plate assembly of A column
22. Install threshold guard plate assembly of front door
23. Install combination switch assembly
24. Install jacketing of steering column
25. Install steering wheel assembly
26. Install driver’s side air bag assembly
27. Install auxiliary dashboard assembly
28. Install front storage box assembly
29. Install saucer cover plate assembly
30. Install front extension plate
31. Fill refrigerant, refrigeration oil
32. Connect negative electrode of battery
33. Close engine hood cover
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XVII、Evaporator Core Assembly
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Recycle refrigerant, refrigeration oil Refer to “Refrigerant, refrigeration oil”
4. Remove front extension plate Refer to “Auxiliary dashboard assembly”
5. Remove saucer cover plate assembly Refer to “Auxiliary dashboard assembly”
6. Remove front storage box assembly Refer to “Auxiliary dashboard assembly”
7. Remove auxiliary dashboard assembly Refer to “Auxiliary dashboard assembly”
8. Remove driver’s side air bag assembly Refer to “Driver’s side air bag assembly”
9. Remove steering wheel assembly Refer to “Steering wheel assembly”
10. Remove jacketing of steering column Refer to “Jacketing of steering column”
11. Remove combination switch assembly Refer to “Combination switch”
12. Remove threshold guard plate assembly of front door Refer to “Threshold guard plate assembly of front door”
13. Remove lower trim plate assembly of A column Refer to “Lower trim plate assembly of A column”
14. Remove upper trim plate assembly of A column Refer to “Upper trim plate assembly of A column”
15. Remove end cover of dashboard Refer to “End cover of dashboard”
16. Remove central right trim plate assembly Refer to “Central right trim plate assembly”
17. Remove glove box assembly Refer to “Glove box assembly”
18. Remove A/C controller assembly Refer to “A/C controller assembly”
19. Remove audio panel assembly Refer to “Audio panel assembly”
20. Remove audio assembly Refer to “Audio assembly”
21. Remove central left trim plate assembly Refer to “Central left trim plate assembly”
22. Remove combination meter Refer to “Combination meter”
23. Remove lower guard plate assembly of driver’s side Refer to “lower guard plate assembly of driver’s side”
24. Remove central cover assembly Refer to “Central cover assembly”
25. Remove front passenger’s side air bag Refer to “front passenger’s side air bag”
26. Remove dashboard assembly Refer to “Dashboard assembly”
27. Remove front wiper arm assembly Refer to “Front wiper arm assembly”
28. Remove ventilation cover plate assembly Refer to “Ventilation cover plate assembly”
29. Remove main wiring harness assembly Refer to “Main wiring harness assembly”
30. Remove dashboard beam Refer to “Dashboard beam”
31. Remove A/C host assembly
32. Remove mode motor Refer to “Mode motor”
33. Remove temperature motor assembly Refer to “Temperature motor assembly”
34. Remove evaporator core assembly
1). Remove air door connecting rod;
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Air-conditioning Device
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2). Remove 15 fixed bolts of left/right housing
△ Caution Two bolts shown in the figure is hidden, please don’t leave out!
3). Remove fixed bolt of air duct guard plate, and take down air duct guard plate;
4). Remove fixed bolt of heater water pipe clamp, and take down water pipe clamp;
5). Separate left and right housing, and take down air duct;
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Air-conditioning Device
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6). Pull out temperature sensor bulb;
(II)Installation
1. Install evaporator core assembly
1). Place evaporator core assembly to installation position, and install temperature sensor bulb;
2). Install air duct assembly, and install left and right housing;
3). Install 15 fixed bolts of left and right housing;
△ Caution Two bolts shown in the figure is hidden, please don’t leave out!
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Air-conditioning Device
Air-conditioning Device
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4). Install water pipe clamp, and tighten fixed bolt of heater water pipe clamp;
5). Install air duct guard plate, tighten fixed bolt of air duct guard plate;
6). Install air duct connecting rod;
2. Install temperature motor assembly
3. Install mode motor
4. Install A/C host assembly
5. Install dashboard beam
6. Install main wiring harness assembly
7. Install ventilation cover plate assembly
8. Install front wiper arm assembly
9. Install dashboard assembly
10. Install front passenger’s side air bag
11. Install central cover assembly
12. Install lower guard plate assembly of driver’s side
13. Install combination meter
14. Install central left trim plate assembly
15. Install audio assembly
16. Install audio panel assembly
17. Install A/C controller assembly
18. Install glove box assembly
19. Install central right trim plate assembly
20. Install end cover of dashboard
21. Install upper trim plate assembly of A column
22. Install lower trim plate assembly of A column
23. Install threshold guard plate assembly of front door
24. Install combination switch assembly
25. Install jacketing of steering column
26. Install steering wheel assembly
27. Install driver’s side air bag assembly
28. Install auxiliary dashboard assembly
29. Install front storage box assembly
30. Install saucer cover plate assembly
31. Install front extension plate
32. Fill refrigerant, refrigeration oil
33. Connect negative electrode of battery
34. Close engine hood cover
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Air-conditioning Device
Air-conditioning Device
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XVIII、Condenser
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Recycle refrigerant, refrigeration oil Refer to “Refrigerant, refrigeration oil”
4. Discharge engine coolant Refer to “Replacement of engine coolant”
5. Remove upper cover plate of front bumper Refer to “Upper cover plate of front bumper”
6. Remove front bumper assembly Refer to “Front bumper”
7. Remove ventilation hose of radiator Refer to “Ventilation hose of radiator”
8. Remove left front hood of engine Refer to “Left front hood of engine”
9. Remove right front hood of engine Refer to “Right front hood of engine”
10. Remove radiator fan assembly Refer to “radiator fan assembly”
11. Remove radiator assembly Refer to “Radiator assembly”
12. Remove condenser
1). Remove fixed nut of exhausting pipe assembly and condenser assembly;
2). Remove fixed nut of pipe and expansion valve assembly and condenser assembly;
3). Remove fixed bolt of right side of condenser and front module;
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Air-conditioning Device
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4). Remove fixed bolt of left side of condenser and front module;
5). Take out condenser assembly;
(II)Installation
1. Install condenser
1). Place condenser assembly to installation position, and tighten left and right installation bolt of condenser;
2). Tighten fixed nut of exhausting pipe assembly and condenser assembly;
3). Tighten fixed nut of pipe and expansion valve assembly and condenser assembly;
2. Install radiator assembly
3. Install radiator fan assembly
4. Install engine left front hood
5. Install engine right front hood
6. Install ventilation hose of radiator
7. Install front bumper assembly
8. Install upper cover plate of front bumper
9. Fill engine coolant
10. Fill refrigerant, refrigeration oil
11. Connect negative electrode of battery
12. Close engine hood cover
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Air-conditioning Device
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XIX、Air Filter
(I)Removal
1. Remove glove box assembly Refer to “Glove box assembly”
2. Remove air filter
1). Remove buckles of air filter cover, and remove air filter cover;
2). Take air filter out from air filter cover;
(II)Installation
1. Install air filter
1). Install air filter into air filter cover;
2). Install air filter cover;
2. Install glove box assembly
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Air-conditioning Device
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XX、Compressor Assembly
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery electrode”
3. Recycle refrigerant, refrigeration oil Refer to “Refrigerant, refrigeration oil”
4. Remove engine right front hood cover Refer to “Engine front hood cover”
5. Remove generator belt Refer to “Generator belt”
6. Remove compressor assembly
1). Remove fixed bolt connected compressor and pipe and expansion valve assembly;
2). Remove fixed bolt connected compressor and exhausting pipe assembly;
3). Disconnect wiring harness connector ① of compressor assembly;
4). Remove compressor assembly and 3 fixed bolts ②, and
take down compressor assembly;
(II)Installation
1. Install compressor assembly
1). Place compressor assembly to installation position, and
tighten 3 fixed bolts ②;
2). Connect wiring harness connector ① of compressor
assembly;
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3). Install fixed bolt connected compressor and pipe and
expansion valve assembly;
4). Install fixed bolt connected compressor and exhausting pipe
assembly;
2. Install generator belt
3. Install right front hood cover of engine
4. Fill refrigerant, refrigeration oil
5. Connect negative electrode of battery
6. Close engine hood cover
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Air-conditioning Device
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XXI、Compressor Bracket
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery electrode”
3. Recycle refrigerant, refrigeration oil Refer to “Refrigerant, refrigeration oil”
4. Remove engine right front hood cover Refer to “Engine front hood cover”
5. Remove generator belt Refer to “Generator belt”
6. Remove compressor assembly
7. Remove compressor bracket
1). Remove 3 fixed bolts of compressor bracket and
engine, and take down compressor bracket and idler
pulley;
2). Remove fixed bolt, and separate compressor bracket and idler pulley;
(II)Installation
1. Install compressor bracket
1). Place compressor bracket to installation position, and tighten 3 fixed bolts;
2). Install idler pulley, and tighten fixed bolt;
2. Install compressor assembly
3. Install generator belt
4. Install right front hood cover of engine
5. Fill refrigerant, refrigeration oil
6. Connect negative electrode of battery
7. Close engine hood cover
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Air-conditioning Device
Air-conditioning Device
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XXII、Blowing Face Air Duct Assembly
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Remove front extension plate Refer to “Auxiliary dashboard assembly”
4. Remove saucer cover plate assembly Refer to “Auxiliary dashboard assembly”
5. Remove front storage box assembly Refer to “Auxiliary dashboard assembly”
6. Remove auxiliary dashboard assembly Refer to “Auxiliary dashboard assembly”
7. Remove driver’s side air bag assembly Refer to “Driver’s side air bag assembly”
8. Remove steering wheel assembly Refer to “Steering wheel assembly”
9. Remove jacketing of steering column Refer to “Jacketing of steering column”
10. Remove combination switch assembly Refer to “Combination switch”
11. Remove threshold guard plate assembly of front door Refer to “Threshold guard plate assembly of front door”
12. Remove lower trim plate assembly of A column Refer to “Lower trim plate assembly of A column”
13. Remove upper trim plate assembly of A column Refer to “Upper trim plate assembly of A column”
14. Remove end cover of dashboard Refer to “End cover of dashboard”
15. Remove central right trim plate assembly Refer to “Central right trim plate assembly”
16. Remove glove box assembly Refer to “Glove box assembly”
17. Remove A/C controller assembly Refer to “A/C controller assembly”
18. Remove audio panel assembly Refer to “Audio panel assembly”
19. Remove audio assembly Refer to “Audio assembly”
20. Remove central left trim plate assembly Refer to “Central left trim plate assembly”
21. Remove combination meter Refer to “Combination meter”
22. Remove lower guard plate assembly of driver’s side Refer to “lower guard plate assembly of driver’s side”
23. Remove central cover assembly Refer to “Central cover assembly”
24. Remove front passenger’s side air bag Refer to “front passenger’s side air bag”
25. Remove dashboard assembly Refer to “Dashboard assembly”
26. Remove blowing face air duct assembly
1). Remove 4 fixed bolts of blowing face air duct
assembly and dashboard;
2). Take down blowing face air duct assembly;
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(II)Installation
1. Install blowing facing air duct assembly
1). Place blowing face air duct assembly to installation position, and tighten 4 fixed bolts;
2. Install dashboard assembly
3. Install front passenger’s side air bag
4. Install central cover assembly
5. Install lower guard plate assembly of driver’s side
6. Install combination meter
7. Install central left trim plate assembly
8. Install audio assembly
9. Install audio panel assembly
10. Install A/C controller assembly
11. Install glove box assembly
12. Install central right trim plate assembly
13. Install end cover of dashboard
14. Install upper trim plate assembly of A column
15. Install lower trim plate assembly of A column
16. Install threshold guard plate assembly of front door
17. Install combination switch assembly
18. Install jacketing of steering column
19. Install steering wheel assembly
20. Install driver’s side air bag assembly
21. Install auxiliary dashboard assembly
22. Install front storage box assembly
23. Install saucer cover plate assembly
24. Install front extension plate
25. Connect negative electrode of battery
26. Close engine hood cover
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Air-conditioning Device
Air-conditioning Device
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XXIII、Defrost Air Pipe Assembly of Left/Right Side
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Remove front extension plate Refer to “Auxiliary dashboard assembly”
4. Remove saucer cover plate assembly Refer to “Auxiliary dashboard assembly”
5. Remove front storage box assembly Refer to “Auxiliary dashboard assembly”
6. Remove auxiliary dashboard assembly Refer to “Auxiliary dashboard assembly”
7. Remove driver’s side air bag assembly Refer to “Driver’s side air bag assembly”
8. Remove steering wheel assembly Refer to “Steering wheel assembly”
9. Remove jacketing of steering column Refer to “Jacketing of steering column”
10. Remove combination switch assembly Refer to “Combination switch”
11. Remove threshold guard plate assembly of front door Refer to “Threshold guard plate assembly of front door”
12. Remove lower trim plate assembly of A column Refer to “Lower trim plate assembly of A column”
13. Remove upper trim plate assembly of A column Refer to “Upper trim plate assembly of A column”
14. Remove end cover of dashboard Refer to “End cover of dashboard”
15. Remove central right trim plate assembly Refer to “Central right trim plate assembly”
16. Remove glove box assembly Refer to “Glove box assembly”
17. Remove A/C controller assembly Refer to “A/C controller assembly”
18. Remove audio panel assembly Refer to “Audio panel assembly”
19. Remove audio assembly Refer to “Audio assembly”
20. Remove central left trim plate assembly Refer to “Central left trim plate assembly”
21. Remove combination meter Refer to “Combination meter”
22. Remove lower guard plate assembly of driver’s side Refer to “lower guard plate assembly of driver’s side”
23. Remove central cover assembly Refer to “Central cover assembly”
24. Remove front passenger’s side air bag Refer to “front passenger’s side air bag”
25. Remove dashboard assembly Refer to “Dashboard assembly”
26. Remove defrost air pipe assembly of left/right side
1). Remove fixed bolt ① of defrost air pipe assembly of left/right side and dashboard;
2). Disconnect connection ② of defrost air pipe assembly of left/right side and front defrost air pipe assembly;
3). Take down defrost air pipe assembly of left/right side;
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Air-conditioning Device
Air-conditioning Device
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(II)Installation
1.
Install defrost air pipe assembly of left/right side
1). Connect defrost air pipe assembly of left/right side and front defrost
air pipe assembly ②;
2). Connect fixed bolt ① of defrost air pipe assembly of left/right side
and dashboard;
2. Install dashboard assembly
3. Install front passenger’s side air bag
4. Install central cover assembly
5. Install lower guard plate assembly of driver’s side
6. Install combination meter
7. Install central left trim plate assembly
8. Install audio assembly
9. Install audio panel assembly
10. Install A/C controller assembly
11. Install glove box assembly
12. Install central right trim plate assembly
13. Install end cover of dashboard
14. Install upper trim plate assembly of A column
15. Install lower trim plate assembly of A column
16. Install threshold guard plate assembly of front door
17. Install combination switch assembly
18. Install jacketing of steering column
19. Install steering wheel assembly
20. Install driver’s side air bag assembly
21. Install auxiliary dashboard assembly
22. Install front storage box assembly
23. Install saucer cover plate assembly
24. Install front extension plate
25. Connect negative electrode of battery
26. Close engine hood cover
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Air-conditioning Device
Air-conditioning Device
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XXIV、Front Defrost Air Pipe Assembly
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Remove front extension plate Refer to “Auxiliary dashboard assembly”
4. Remove saucer cover plate assembly Refer to “Auxiliary dashboard assembly”
5. Remove front storage box assembly Refer to “Auxiliary dashboard assembly”
6. Remove auxiliary dashboard assembly Refer to “Auxiliary dashboard assembly”
7. Remove driver’s side air bag assembly Refer to “Driver’s side air bag assembly”
8. Remove steering wheel assembly Refer to “Steering wheel assembly”
9. Remove jacketing of steering column Refer to “Jacketing of steering column”
10. Remove combination switch assembly Refer to “Combination switch”
11. Remove threshold guard plate assembly of front door Refer to “Threshold guard plate assembly of front door”
12. Remove lower trim plate assembly of A column Refer to “Lower trim plate assembly of A column”
13. Remove upper trim plate assembly of A column Refer to “Upper trim plate assembly of A column”
14. Remove end cover of dashboard Refer to “End cover of dashboard”
15. Remove central right trim plate assembly Refer to “Central right trim plate assembly”
16. Remove glove box assembly Refer to “Glove box assembly”
17. Remove A/C controller assembly Refer to “A/C controller assembly”
18. Remove audio panel assembly Refer to “Audio panel assembly”
19. Remove audio assembly Refer to “Audio assembly”
20. Remove central left trim plate assembly Refer to “Central left trim plate assembly”
21. Remove combination meter Refer to “Combination meter”
22. Remove lower guard plate assembly of driver’s side Refer to “lower guard plate assembly of driver’s side”
23. Remove central cover assembly Refer to “Central cover assembly”
24. Remove front passenger’s side air bag Refer to “front passenger’s side air bag”
25. Remove dashboard assembly Refer to “Dashboard assembly”
26. Remove defrost air pipe assembly of left/right side Refer to “Defrost air pipe assembly of left/right side”
27. Remove front defrost air pipe assembly
1). Remove 6 fixed bolts of front defrost air pipe assembly and dashboard;
2). Take down front defrost air pipe assembly;
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