JAC S2. Elctrical Wiring diagrams — part 4
Air-conditioning Device
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VIII、Evaporator Core Intake/Outtake Shield Sleeve Assembly
(I)Removal
1. Open engine cabin cover
2. Remove intake hose; refer to “Intake pipe assembly”
3. Recycle refrigerant, refrigeration oil; refer to “Refrigerant, refrigeration oil”
4. Remove pipe and expansion valve assembly; refer to “Pipe and expansion valve assembly”
5. Remove evaporator core intake/outtake shield sleeve assembly
1). Remove 2 fixed bolts of evaporator core intake/outtake shield sleeve assembly.
2). Take down evaporator core intake/outtake shield sleeve assembly.
(II)Installation
1. Install evaporator core intake/outtake shield sleeve assembly
1).
Place e
vaporator core intake/outtake shield sleeve assembly to
installation position, and tighten 2 fixed bolts.
2. Install pipe and expansion valve assembly
3. Fill refrigerant, refrigeration oil
4. Install intake hose
5. Close engine cabin cover
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IX 、 Warm Air Inlet/Outlet Sheath
Assembly
(I)Removal
1. Open engine hood cover
2. Remove warm air inlet/outlet sheath assembly
1). Disconnect flexible clamp, and disconnect
connection of warm air inlet/outlet water pipe and
A/C host;
2). Remove 2 fixed bolts of warm air inlet/ outlet
sheath assembly;
3). Take down warm air inlet/outlet sheath
assembly;
(II)Installation
1. Install warm air inlet/outlet sheath assembly
1). Place warm air inlet/outlet sheath assembly to installation
position, and tighten 2 fixed bolts;
2). Connect connection of warm air inlet/outlet water pipe and
A/C host, and connect connection position by flexible clamp;
2. Close engine hood cover
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X、Warm Air Inlet/Outlet Water Pipe Assembly
(I)Removal
1. Open engine hood cover
2. Remove warm air inlet/outlet water pipe assembly
1). Disconnect flexible clamp, and disconnect connection of warm air inlet/outlet water pipe and A/C host;
2). Disconnect flexible clamp, and disconnect connection of warm air inlet/outlet water pipe and engine inlet/outlet water pipe;
3). Disconnect connection of engine oil inlet pipe ① and warm air inlet/outlet water pipe clamp, and take down warm air
inlet/outlet water pipe assembly;
(II)Installation
1. Install warm air inlet/outlet water pipe assembly
1). Connect connection of warm air inlet/outlet water pipe and
A/C host, and connect connection position by flexible clamp;
1
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2). Connect connection of warm air inlet/outlet water pipe and engine inlet/outlet water pipe, and connect connection position by
flexible clamp;
3). Clamp rotating pipe clamp of warm air inlet/outlet water pipe to engine inlet/outlet water pipe ①;
2. Close engine hood cover
1
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XI、A/C Host Assembly
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Recycle refrigerant, refrigeration oil Refer to “Refrigerant, refrigeration oil”
4. Remove front extension plate Refer to “Auxiliary dashboard assembly”
5. Remove saucer cover plate assembly Refer to “Auxiliary dashboard assembly”
6. Remove front storage box assembly Refer to “Auxiliary dashboard assembly”
7. Remove auxiliary dashboard assembly Refer to “Auxiliary dashboard assembly”
8. Remove driver’s side air bag assembly Refer to “Driver’s side air bag assembly”
9. Remove steering wheel assembly Refer to “Steering wheel assembly”
10. Remove jacketing of steering column Refer to “Jacketing of steering column”
11. Remove combination switch assembly Refer to “Combination switch”
12. Remove threshold guard plate assembly of front door Refer to “Threshold guard plate assembly of front door”
13. Remove lower trim plate assembly of A column Refer to “Lower trim plate assembly of A column”
14. Remove upper trim plate assembly of A column Refer to “Upper trim plate assembly of A column”
15. Remove end cover of dashboard Refer to “End cover of dashboard”
16. Remove central right trim plate assembly Refer to “Central right trim plate assembly”
17. Remove glove box assembly Refer to “Glove box assembly”
18. Remove A/C controller assembly Refer to “A/C controller assembly”
19. Remove audio panel assembly Refer to “Audio panel assembly”
20. Remove audio assembly Refer to “Audio assembly”
21. Remove central left trim plate assembly Refer to “Central left trim plate assembly”
22. Remove combination meter Refer to “Combination meter”
23. Remove lower guard plate assembly of driver’s side Refer to “lower guard plate assembly of driver’s side”
24. Remove central cover assembly Refer to “Central cover assembly”
25. Remove front passenger’s side air bag Refer to “front passenger’s side air bag”
26. Remove dashboard assembly Refer to “Dashboard assembly”
27. Remove front wiper arm assembly Refer to “Front wiper arm assembly”
28. Remove ventilation cover plate assembly Refer to “Ventilation cover plate assembly”
29. Remove main wiring harness assembly Refer to “Main wiring harness assembly”
30. Remove dashboard beam Refer to “Dashboard beam”
31. Remove A/C host assembly
1). Disconnect flexible clamp, and disconnect connection of warm air inlet/outlet water pipe and A/C host;
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2). Remove 2 fixed bolts of pipe and expansion valve assembly and
A/C host;
3). Lift right carpet, and pull out weeping pipe①;
4). Remove 2 fixed bolts ② of A/C host assembly;
5). Take down A/C host assembly;
(II)Installation
1.
Install A/C host assembly
1). Place A/C host to installation position, and tighten 2 fixed bolts
② of A/C host assembly
2). Install outlet water pipe ①, and cover carpet;
3). Tighten 2 fixed bolts of pipe and expansion valve assembly and
A/C host
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4). Connect warm air inlet/outlet water pipe and A/C host, and tighten connection position by flexible clamp;
2. Install dashboard beam
3. Install main wiring harness assembly
4. Install ventilation cover plate assembly
5. Install front wiper arm assembly
6. Install dashboard assembly
7. Install front passenger’s side air bag
8. Install central cover assembly
9. Install lower guard plate assembly of driver’s side
10. Install combination meter
11. Install central left trim plate assembly
12. Install audio assembly
13. Install audio panel assembly
14. Install A/C controller assembly
15. Install glove box assembly
16. Install central right trim plate assembly
17. Install end cover of dashboard
18. Install upper trim plate assembly of A column
19. Install lower trim plate assembly of A column
20. Install threshold guard plate assembly of front door
21. Install combination switch assembly
22. Install jacketing of steering column
23. Install steering wheel assembly
24. Install driver’s side air bag assembly
25. Install auxiliary dashboard assembly
26. Install front storage box assembly
27. Install saucer cover plate assembly
28. Install front extension plate
29. Fill refrigerant, refrigeration oil
30. Connect negative electrode of battery
31. Close engine hood cover
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XII、Temperature Motor Assembly
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Recycle refrigerant, refrigeration oil Refer to “Refrigerant, refrigeration oil”
4. Remove front extension plate Refer to “Auxiliary dashboard assembly”
5. Remove saucer cover plate assembly Refer to “Auxiliary dashboard assembly”
6. Remove front storage box assembly Refer to “Auxiliary dashboard assembly”
7. Remove auxiliary dashboard assembly Refer to “Auxiliary dashboard assembly”
8. Remove driver’s side air bag assembly Refer to “Driver’s side air bag assembly”
9. Remove steering wheel assembly Refer to “Steering wheel assembly”
10. Remove jacketing of steering column Refer to “Jacketing of steering column”
11. Remove combination switch assembly Refer to “Combination switch”
12. Remove threshold guard plate assembly of front door Refer to “Threshold guard plate assembly of front door”
13. Remove lower trim plate assembly of A column Refer to “Lower trim plate assembly of A column”
14. Remove upper trim plate assembly of A column Refer to “Upper trim plate assembly of A column”
15. Remove end cover of dashboard Refer to “End cover of dashboard”
16. Remove central right trim plate assembly Refer to “Central right trim plate assembly”
17. Remove glove box assembly Refer to “Glove box assembly”
18 Remove A/C controller assembly Refer to “A/C controller assembly”
19. Remove audio panel assembly Refer to “Audio panel assembly”
20. Remove audio assembly Refer to “Audio assembly”
21. Remove central left trim plate assembly Refer to “Central left trim plate assembly”
22. Remove combination meter Refer to “Combination meter”
23. Remove lower guard plate assembly of driver’s side Refer to “lower guard plate assembly of driver’s side”
24. Remove central cover assembly Refer to “Central cover assembly”
25. Remove front passenger’s side air bag Refer to “front passenger’s side air bag”
26. Remove dashboard assembly Refer to “Dashboard assembly”
27. Remove temperature motor assembly
1). Disconnect wiring harness connector of temperature motor
assembly;
2). Remove 3 fixed bolts ② of temperature motor assembly;
3). Take down temperature motor assembly;
(II)Installation
1. Install temperature motor assembly
1). Place temperature motor assembly to installation position, and
tighten 3 fixed bolts ②;
2). Connect wiring harness connector ① of temperature motor
assembly;
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2. Install dashboard assembly
3. Install front passenger’s side air bag
4. Install central cover assembly
5. Install lower guard plate assembly of driver’s side
6. Install combination meter
7. Install central left trim plate assembly
8. Install audio assembly
9. Install audio panel assembly
10. Install A/C controller assembly
11. Install glove box assembly
12. Install central right trim plate assembly
13. Install end cover of dashboard
14. Install upper trim plate assembly of A column
15. Install lower trim plate assembly of A column
16. Install threshold guard plate assembly of front door
17. Install combination switch assembly
18. Install jacketing of steering column
19. Install steering wheel assembly
20. Install driver’s side air bag assembly
21. Install auxiliary dashboard assembly
22. Install front storage box assembly
23. Install saucer cover plate assembly
24. Install front extension plate
25. Fill refrigerant, refrigeration oil
26. Connect negative electrode of battery
27. Close engine hood cover
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XIII、Mode Motor
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Recycle refrigerant, refrigeration oil Refer to “Refrigerant, refrigeration oil”
4. Remove front extension plate Refer to “Auxiliary dashboard assembly”
5. Remove saucer cover plate assembly Refer to “Auxiliary dashboard assembly”
6. Remove front storage box assembly Refer to “Auxiliary dashboard assembly”
7. Remove auxiliary dashboard assembly Refer to “Auxiliary dashboard assembly”
8. Remove driver’s side air bag assembly Refer to “Driver’s side air bag assembly”
9. Remove steering wheel assembly Refer to “Steering wheel assembly”
10. Remove jacketing of steering column Refer to “Jacketing of steering column”
11. Remove combination switch assembly Refer to “Combination switch”
12. Remove threshold guard plate assembly of front door Refer to “Threshold guard plate assembly of front door”
13. Remove lower trim plate assembly of A column Refer to “Lower trim plate assembly of A column”
14. Remove upper trim plate assembly of A column Refer to “Upper trim plate assembly of A column”
15. Remove end cover of dashboard Refer to “End cover of dashboard”
16. Remove central right trim plate assembly Refer to “Central right trim plate assembly”
17. Remove glove box assembly Refer to “Glove box assembly”
18 Remove A/C controller assembly Refer to “A/C controller assembly”
19. Remove audio panel assembly Refer to “Audio panel assembly”
20. Remove audio assembly Refer to “Audio assembly”
21. Remove central left trim plate assembly Refer to “Central left trim plate assembly”
22. Remove combination meter Refer to “Combination meter”
23. Remove lower guard plate assembly of driver’s side Refer to “lower guard plate assembly of driver’s side”
24. Remove central cover assembly Refer to “Central cover assembly”
25. Remove front passenger’s side air bag Refer to “front passenger’s side air bag”
26. Remove dashboard assembly Refer to “Dashboard assembly”
27. Remove mode motor
1). Disconnect wiring harness ① connector mode motor;
2). Remove 3 fixed bolts ② of mode motor;
3). Take out mode motor;
(II)Installation
1. Install mode motor
1). Place mode motor to installation position, and tighten 3 fixed
bolts ②;
2). Connect wiring harness connector ① of mode
motor;
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2. Install dashboard assembly
3. Install front passenger’s side air bag
4. Install central cover assembly
5. Install lower guard plate assembly of driver’s side
6. Install combination meter
7. Install central left trim plate assembly
8. Install audio assembly
9. Install audio panel assembly
10. Install A/C controller assembly
11. Install glove box assembly
12. Install central right trim plate assembly
13. Install end cover of dashboard
14. Install upper trim plate assembly of A column
15. Install lower trim plate assembly of A column
16. Install threshold guard plate assembly of front door
17. Install combination switch assembly
18. Install jacketing of steering column
19. Install steering wheel assembly
20. Install driver’s side air bag assembly
21. Install auxiliary dashboard assembly
22. Install front storage box assembly
23. Install saucer cover plate assembly
24. Install front extension plate
25. Fill refrigerant, refrigeration oil
26. Connect negative electrode of battery
27. Close engine hood cover
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XIV、Air Door Motor
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Recycle refrigerant, refrigeration oil Refer to “Refrigerant, refrigeration oil”
4. Remove front extension plate Refer to “Auxiliary dashboard assembly”
5. Remove saucer cover plate assembly Refer to “Auxiliary dashboard assembly”
6. Remove front storage box assembly Refer to “Auxiliary dashboard assembly”
7. Remove auxiliary dashboard assembly Refer to “Auxiliary dashboard assembly”
8. Remove driver’s side air bag assembly Refer to “Driver’s side air bag assembly”
9. Remove steering wheel assembly Refer to “Steering wheel assembly”
10. Remove jacketing of steering column Refer to “Jacketing of steering column”
11. Remove combination switch assembly Refer to “Combination switch”
12. Remove threshold guard plate assembly of front door Refer to “Threshold guard plate assembly of front door”
13. Remove lower trim plate assembly of A column Refer to “Lower trim plate assembly of A column”
14. Remove upper trim plate assembly of A column Refer to “Upper trim plate assembly of A column”
15. Remove end cover of dashboard Refer to “End cover of dashboard”
16. Remove central right trim plate assembly Refer to “Central right trim plate assembly”
17. Remove glove box assembly Refer to “Glove box assembly”
18 Remove A/C controller assembly Refer to “A/C controller assembly”
19. Remove audio panel assembly Refer to “Audio panel assembly”
20. Remove audio assembly Refer to “Audio assembly”
21. Remove central left trim plate assembly Refer to “Central left trim plate assembly”
22. Remove combination meter Refer to “Combination meter”
23. Remove lower guard plate assembly of driver’s side Refer to “lower guard plate assembly of driver’s side”
24. Remove central cover assembly Refer to “Central cover assembly”
25. Remove front passenger’s side air bag Refer to “front passenger’s side air bag”
26. Remove dashboard assembly Refer to “Dashboard assembly”
27. Remove air door motor
1). Disconnect wiring harness connector ① of air door motor;
2). Remove 3 fixed bolts ② of air door motor;
3). Take out air door motor;
(II)Installation
1. Install air door motor
1). Place air door motor to installation position, and tighten 3 fixed
bolts;
2). Connect wiring harness connector ② of air door motor;
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2. Install dashboard assembly
3. Install front passenger’s side air bag
4. Install central cover assembly
5. Install lower guard plate assembly of driver’s side
6. Install combination meter
7. Install central left trim plate assembly
8. Install audio assembly
9. Install audio panel assembly
10. Install A/C controller assembly
11. Install glove box assembly
12. Install central right trim plate assembly
13. Install end cover of dashboard
14. Install upper trim plate assembly of A column
15. Install lower trim plate assembly of A column
16. Install threshold guard plate assembly of front door
17. Install combination switch assembly
18. Install jacketing of steering column
19. Install steering wheel assembly
20. Install driver’s side air bag assembly
21. Install auxiliary dashboard assembly
22. Install front storage box assembly
23. Install saucer cover plate assembly
24. Install front extension plate
25. Fill refrigerant, refrigeration oil
26. Connect negative electrode of battery
27. Close engine hood cover
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XV、Blower Motor
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery electrode”
3. Remove glove box assembly Refer to “Glove box assembly”
4. Remove blower motor
1). Disconnect wiring harness connector ① of blower motor;
2). Remove 3 fixed bolts ② of blower motor;
3). Take down blower motor from below
(II)Installation
1. Install air door motor
1). Place blower motor to installation position, and tighten 3 fixed
bolts ②;
2). Connect wiring harness connector ① of blower motor;
2. Install glove box
3. Connect negative electrode of battery
4. Close engine hood cover
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XVI、Heater Core Assembly
(I)Removal
1. Open engine hood cover
2. Disconnect negative electrode of battery Refer to “Disconnection and connection of battery cable”
3. Recycle refrigerant, refrigeration oil Refer to “Refrigerant, refrigeration oil”
4. Remove front extension plate Refer to “Auxiliary dashboard assembly”
5. Remove saucer cover plate assembly Refer to “Auxiliary dashboard assembly”
6. Remove front storage box assembly Refer to “Auxiliary dashboard assembly”
7. Remove auxiliary dashboard assembly Refer to “Auxiliary dashboard assembly”
8. Remove driver’s side air bag assembly Refer to “Driver’s side air bag assembly”
9. Remove steering wheel assembly Refer to “Steering wheel assembly”
10. Remove jacketing of steering column Refer to “Jacketing of steering column”
11. Remove combination switch assembly Refer to “Combination switch”
12. Remove threshold guard plate assembly of front door Refer to “Threshold guard plate assembly of front door”
13. Remove lower trim plate assembly of A column Refer to “Lower trim plate assembly of A column”
14. Remove upper trim plate assembly of A column Refer to “Upper trim plate assembly of A column”
15. Remove end cover of dashboard Refer to “End cover of dashboard”
16. Remove central right trim plate assembly Refer to “Central right trim plate assembly”
17. Remove glove box assembly Refer to “Glove box assembly”
18. Remove A/C controller assembly Refer to “A/C controller assembly”
19. Remove audio panel assembly Refer to “Audio panel assembly”
20. Remove audio assembly Refer to “Audio assembly”
21. Remove central left trim plate assembly Refer to “Central left trim plate assembly”
22. Remove combination meter Refer to “Combination meter”
23. Remove lower guard plate assembly of driver’s side Refer to “lower guard plate assembly of driver’s side”
24. Remove central cover assembly Refer to “Central cover assembly”
25. Remove front passenger’s side air bag Refer to “front passenger’s side air bag”
26. Remove dashboard assembly Refer to “Dashboard assembly”
27. Remove front wiper arm assembly Refer to “Front wiper arm assembly”
28. Remove ventilation cover plate assembly Refer to “Ventilation cover plate assembly”
29. Remove main wiring harness assembly Refer to “Main wiring harness assembly”
30. Remove dashboard beam Refer to “Dashboard beam”
31. Remove A/C host assembly
32. Remove blower housing assembly
1). Remove 3 fixed bolts of blower housing assembly, and
separate blower housing assembly;
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33. Remove heater core assembly
1). Remove fixed bolt of heater water pipe clamp, and take down water pipe clamp;
2). Remove tighten bolt of heater core assembly, and take down limit bracket;
3). Pull out heater;
(II)Installation
1. Install heater core assembly
1). Place heater core assembly to installation position, install limit bracket and tighten bolt;
2). Install water pipe clamp and tighten bolt;
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