JAC S2. Elctrical Wiring diagrams — part 12
Wiper and Washer Device
Wiper and Washer Device
168
(II)Operation Principle
Front Wiper Schematic Diagram
(III)Torque Parameter
No.
Item
Torque (N·m)
1
Front wiper motor and connecting rode mechanism assembly fixed bolt
10~12
2
Wiper arm assembly installation nut
13~17
3
Washing liquid pot fixed bolt
8~10
(IV)Maintenance Note
1. Before disassembling wiper motor and connecting rod assembly, ensure connecting rod stop at autostop position.
2. Before installing wiper motor and connecting rod, ensure to connect wiper motor and wiring harness connector, when
connecting you will hear “clatter” sound, it means good connect.
3. When installing wiper arm and blade assembly, it need to supply power to wiper motor, after wiper motor working for 10s, close
wiper switch by operating combination switch rightly, to make wiper motor stop at autostop position.
4. Wiper blade is installed to window’s fixed position.
5. If wiper blade work not normally, use good cleaner or gentle cleaner cleaning door window and wiper blade, and thoroughly
clean with clean water.
6. When maintaining washing pump, be careful not damage washing pump seal ring.
7. Before add water to storing box, check filter whether there is outside impurity or pollution. Clean filter if needed.
8. Before installing washing motor, check whether there is impurity or pollution, if needed, clean filter and wiper motor.
Wiper
combination
switch
Washing motor
Front wiper motor
Front wiper high
speed relay
Front
wiper
relay
Front
wiper
motor
Without CAN (L)
With CAN (H)
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Wiper and Washer Device
Wiper and Washer Device
169
II、Troubleshooting
(I)Troubleshooting List
NO.
Fault phenomenon
Fault reason analysis
Solution
Remark
1
Stop work
Moving part stuck
Remove stuck fault
Power supply disconnected, connector pin drop
Connect power supply
Motor burn down
Replace new motor
2
Abnormal
sound,
work abnormally
Motor interior abnormal sound happen
Replace motor
Connecting rod has friction phenomenon when
moving
Remove friction phenomenon
Wiper blade and window has abnormal sound
Clean window
3
When wiping, wiper
blade
has
shaking
phenomenon
Window and wiper blade resistance too high
Clean window and wiper blade, or replace
wiper blade
Regulate relative angle of wiper arm
and window, or replace wiper arm
4
Wiper
blade
not
horizontal when back
to original position
Relative position of wiper blade changed
After motor back to original position, take
down wiper arm and re-install, keep wiper
blade horizontal
5
Wiping not clean
Window not clean
Clean window
Wiper blade worn seriously
Replace wiper blade(replace wiper blade
every three month is proposed)
6
No
matter
what
position wiper switch
is, wiper and washer
not work
Whether engine compartment electrical box
fuse and indoor electrical box fuse is damaged
Replace fuse
Refer
to
“Wiper
and
washing
motor not
work”
Other circuit fault
Remove fault that caused by other circuit
Motor power supply and grounding not
abnormal
Check whether pin and grounding pin
voltage is normal
Wiper motor and washer motor damaged
Replace wiper motor and washer motor
Wiper switch damaged
Replace wiper switch
7
Only front wiper high
speed not work
Wiper motor 4
th
pin and 1
st
pin not connected
Replace wiper motor
Refer
to
“Front
wiper high
speed
not
work
Wiper motor pin 4
th
and wiper combination
switch connect not connected
Maintain or replace motor pin 4
th
and
combination switch connected wire
Wiper combination switch 9
th
and 10
th
pin not
connected
Replace combination switch
Connected wire between combination switch
10
th
pin and grounding point not connected
Maintain or replace connected wire
between wiper combination switch 10
th
pin and grounding point
8
Only front wiper low Wiper motor 3rd pin and 1st pin not connected Replace wiper motor
Refer
to
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Wiper and Washer Device
Wiper and Washer Device
170
NO.
Fault phenomenon
Fault reason analysis
Solution
Remark
speed not work
Wiper motor 3
rd
pin and wiper combination
switch connected wire not normal
Maintain or replace motor 3
rd
pin and
wiper combination switch connected wire
“Front
wiper low
speed
not
work”
Wiper combination switch 3
rd
pin and 10
th
pin
not connected
Replace combination switch
Connected wire between wiper combination
switch 10
th
pin and grounding point not
connected
Maintain or replace connected wire
between wiper combination switch 10
th
pin and grounding point
9
Only
front
wiper
intermittence
not
work
Conduction of wiper combination switch pin is
not normal
Replace wiper combination switch
Refer
to
“Front
wiper
interimitte
mce
not
work”
Connected wire between wiper combination
switch 8
th
pin and BCM is not breakover
Maintain or replace connected wire
between wiper combination switch 8
th
pin
and BCM
Connected wire between wiper is not breakover
Maintain or replace connected wire
between wiper relay and BCM
Wiper relay pin not connected with ground
Wiper relay
Replace BCM
10
Wiper always on
Wiper
combination
switch
all
switch
conduction is not normal
Replace wiper combination switch
Connected wire between wiper combination
switch and wiper motor is not normal
Replace wiper motor
Connected wire between wiper combination
switch and wiper motor is not normal
Maintain or replace connected wire
between wiper combination switch and
wiper motor
11
Washer motor not
work
Washer motor power supply not normal
Maintain or replace power supply circuit
of washer motor
Wiper combination switch 10
th
pin and 11
th
not
conduct
Replace wiper combination switch
Connected wire between wiper combination
switch and washer motor is not normal
Maintain or replace connected wire
between wiper combination switch and
washer motor
Washer motor damaged
Replace washer motor
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Wiper and Washer Device
Wiper and Washer Device
171
(II)Troubleshooting Flow Chart
Wiper and washer motor not work
Step
Detect content
Solution
Judging specification
Next step
Yes
No
1
Check battery power
supply capacity
Measure battery voltage
Voltage standard: 11~14 V
Next step
Battery charging
or replace battery
2
Check
intermittent
fault
Check wiper motor, wiper
combination switch, whether
wiper motor wiring harness
connector is loosen?
Whether loosen or drop?
Connect
wiring
harness connector
again tightly
Next step
3
Check wiper motor,
washer motor fuse
Disassemble
fuse,
check
whether fuse is fused?
Whether fuse is fused?
Replace
fused
fuse
Next step
4
Replace
wiper
combination
switch,
whether
fault
is
removed?
Install new wiper combination
switch, ignition switch to ON,
operate wiper combination
switch
Whether front and rear
wiper and washer motor is
working?
Fault removed
Next step
5
Replace front and rear
wiper
motor
and
washer motor, whether
fault is removed?
Install new front and rear
wiper motor and washer
motor,
operate
wiper
combination switch
Whether front and rear
wiper and washer motor is
working?
Fault removed
Next step
6
Replace BCM, whether
fault is removed?
Install new BCM, operate
wiper combination switch
Whether front and rear
wiper and washer motor is
working?
Fault removed
Next step
7
Replace
wiring
harness, whether fault
is removed?
Install new wiring harness,
operate wiper combination
switch
Whether front and rear
wiper and washer motor is
working?
Fault removed
Front wiper high speed not work
Step
Detect content
Solution
Judging specification
Next step
Yes
No
1
Check
front
wiper
motor
high
speed
working power supply
Disconnect front wiper motor
wiring harness connector,
ignition switch to ON, turn
wiper combination switch to
front
wiper
high
speed.
Measure
voltage
between
front wiper motor wiring
harness connector E09-4 and
ground
Voltage standard:11~14V
Whether voltage is accord
with standard?
Replace
front
motor
Turn to step 3
2
Replace front wiper
motor, whether fault is
removed?
Install new front wiper motor,
ignition switch to ON, turn
wiper combination switch to
front wiper high speed
Whether front wiper high
speed work?
Fault removed
Next step
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Wiper and Washer Device
Wiper and Washer Device
172
Step
Detect content
Solution
Judging specification
Next step
Yes
No
3
Check connected wire
between front wiper
motor wiring harness
connector E09-4 and
front wiper high speed
relay ER04-87(L) pin
or BCM wiring harness
connector M33-15(H)
pin
Measure resistance between
front wiper motor wiring
harness connector E09-4 and
front wiper high speed relay
ER04-87(L) pin or BCM
wiring
harness
connector
M33-15(H) pin
Standard resistance: less
than 1Ω
Next step
Maintain
or
replace
wiring
harness
4
Measure
circuit
between
combination
switch wiring harness
connector M11-9 pin
and
BCM
wiring
harness
connector
M32-15(L) pin (BCM
not with CAN) or M31-
13(H) pin
Measure resistance between
combination switch wiring
harness connector M11-9 pin
and BCM wiring harness
connector
M32-15(L)
pin
(BCM not with CAN) or M31-
13(H) pin
Standard resistance: less
than 1Ω
Next step
Maintain
or
replace
wiring
harness
5
Replace front wiper
high
speed
relay,
whether
fault
is
removed?
Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch to front wiper high
speed
Whether front wiper high
speed work?
Fault removed
Next step
6
Replace front wiper
combination
switch,
whether
fault
is
removed?
Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch to front wiper high
speed
Whether front wiper high
speed work?
Fault removed
Next step
7
Replace BCM, whether
fault is removed?
Install new BCM, ignition
switch to ON, turn wiper
combination switch to front
wiper high speed
Whether front wiper high
speed work?
Fault removed
Next step
Front wiper high speed not work
Step
Detect content
Solution
Judging specification
Next step
Yes
No
1
Check
front
wiper
motor
low
speed
working power supply
Disconnect front wiper motor
wiring harness connector,
ignition switch to ON, turn
wiper combination switch to
front
wiper
low
speed.
Measure voltage between
front wiper motor wiring
harness connector E09-3 and
ground
Voltage standard:11~14V
Replace
front
motor
Turn to step 3
2
Replace front wiper
motor, whether fault is
removed?
Install new front wiper motor,
ignition switch to ON, turn
wiper combination switch to
front wiper low speed
Whether front wiper high
speed work?
Fault removed
Next step
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Wiper and Washer Device
Wiper and Washer Device
173
Step
Detect content
Solution
Judging specification
Next step
Yes
No
3
Check connected wire
between front wiper
motor wiring harness
connector E09-3 and
front wiper high speed
relay
EPDR4-87a(L)
pin or BCM wiring
harness connector M31-
21(H) pin
Measure resistance between
front wiper motor wiring
harness connector E09-3 and
front wiper high speed relay
EPDR4-87a(L) pin or BCM
wiring
harness
connector
M31-21(H) pin
Standard resistance: less
than 1Ω
Next step
Maintain
or
replace
wiring
harness
4
Measure
circuit
between
combination
switch wiring harness
connector M11-3 pin
and
BCM
wiring
harness
connector
M32-3(L) pin or M31-
16(H) pin
Measure resistance between
combination switch wiring
harness connector M11-3 pin
and BCM wiring harness
connector M32-3(L) pin or
M31-16(H) pin
Standard resistance: less
than 1Ω
Next step
Maintain
or
replace
wiring
harness
5
Replace front wiper
high
speed
relay,
whether
fault
is
removed?
Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch to front wiper low
speed
Whether front wiper low
speed work?
Fault removed
Next step
6
Replace
front
wiper
combination
switch,
whether
fault
is
removed?
Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch to front wiper low
speed
Whether front wiper low
speed work?
Fault removed
Next step
7
Replace BCM, whether
fault is removed?
Install new BCM, ignition
switch to ON, turn wiper
combination switch to front
wiper low speed
Whether front wiper low
speed work?
Fault removed
Front wiper intermittent speed not work
Step
Detect content
Solution
Judging specification
Next step
Yes
No
1
Check
front
wiper
motor
intermittent
speed working power
supply
Disconnect front wiper motor
wiring harness connector,
ignition switch to ON, turn
wiper combination switch to
front
wiper
low
speed.
Measure voltage between
front wiper motor wiring
harness connector E09-3 and
ground
Voltage standard:11~14V
Replace
front
motor
Turn to step 3
2
Replace front wiper
motor, whether fault is
removed?
Install new front wiper motor,
ignition switch to ON, turn
wiper combination switch to
front wiper intermittent speed
Whether
front
wiper
intermittent speed work?
Fault removed
Next step
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Wiper and Washer Device
Wiper and Washer Device
174
Step
Detect content
Solution
Judging specification
Next step
Yes
No
3
Check connected wire
between front wiper
motor and BCM
Measure resistance between
wiper motor wiring harness
connector E09-3 and BCM
wiring
harness
connector
ER4-87a(L) pin or H23-
21(H) pin
Standard resistance: less
than
1Ω,
Whether
resistance is accord with
standard?
Next step
Maintain
or
replace
wiring
harness
4
Check circuit between
wiper
combination
switch and BCM
Measure resistance between
wiper combination switch
M11-8 pin and BCM wiring
harness connector M32-19(L)
pin or M03-21(H) pin
Standard resistance: less
than 1Ω
Next step
Maintain
or
replace
wiring
harness
5
Check circuit between
wiper
combination
switch and body ground
Measure resistance between
wiper combination switch
wiring
harness
connector
M11-10 pin and vehicle body
ground
Standard resistance: less
than
1Ω,
Whether
resistance is accord with
standard?
Next step
Maintain
or
replace
wiring
harness
6
Replace front wiper
combination
switch,
whether
fault
is
removed?
Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch
to
front
wiper
intermittent speed
Whether
front
wiper
intermittent speed work?
Fault removed
Next step
7
Replace BCM, whether
fault is removed?
Install new BCM, ignition
switch to ON, turn wiper
combination switch to front
wiper intermittent speed
Whether
front
wiper
intermittent speed work?
Fault removed
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Wiper and Washer Device
175
III、Front Wiper Blade Assembly
(I)Removal
1. Remove front wiper blade assembly
1). Lift up front wiper arm;
2). Press connection point, pull upward, and disconnect connection of front wiper blade and arm;
3). Take down front wiper blade assembly;
△ Note
Don’t operate wiper blade violently when
removing, or else it will damage wiper blade and
effect wiping.
(II)Installation
1. Install front wiper blade assembly
1). Insert wiper blade into slipping sleeve of wiper arm, and ensure to be connected in place;
2). Put off front wiper arm;
△ Note
Wiper blade installed to front windshield is installed in location point, which is installed in place.
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Wiper and Washer Device
Wiper and Washer Device
176
IV、Front Wiper Arm Assembly
(I)Removal
1. Remove front wiper blade assembly Refer to “Front wiper blade assembly”
2. Remove front wiper arm assembly
1). Pry front wiper bonnet;
2). Mark on front wiper arm and fixed nut, remove front wiper
arm fixed nut, and take down front wiper arm assembly;
(II)Installation
1. Install front wiper arm assembly
1). Install front wiper arm assembly and tighten fixed nut to marked position;
Tighten torque
13~17N·m
2). Install front wiper bonnet;
△Note First supply power to wiper motor before installing to
let wiper motor work about 10s, and then operate
combination switch to close wiper to let wiper
motor stop at stop position.
2. Install front wiper blade assembly
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Wiper and Washer Device
Wiper and Washer Device
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V、Front Wiper Connecting Rode Mechanism Assembly
(I)Removal
1. Open engine cabin cover
2. Remove front wiper arm assembly Refer to “Front wiper arm assembly”
3. Remove ventilation cover plate Refer to “Ventilation cover plate”
4. Remove front wiper connecting rode mechanism assembly
1). Disconnect connection ball head ① of front wiper connecting
rode mechanism assembly and motor;
2). Remove 4 fixed bolts ② of front wiper connecting rode
mechanism assembly;
3). Take down front wiper connecting rode mechanism assembly;
△ Note
Ensure connecting rod is in automatic stop position
when removing.
(II)Installation
1. Install front wiper connecting rode mechanism assembly
1). Place front wiper connecting rode mechanism assembly to installation
position, and tighten 4 fixed bolts ② of front wiper connecting rode
mechanism assembly;
Tighten torque
10~12N·m
2). Connect connection ball head ① of front wiper connecting rode
mechanism assembly and motor;
2. Install ventilation cover plate
3. Install front wiper connecting rode mechanism assembly
4. Close engine cabin cover
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Wiper and Washer Device
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VI、Front Wiper Motor Assembly
(I)Removal
1. Open engine cabin cover
2. Remove battery negative electrode Refer to “Disconnection and connection of battery electrode”
3. Remove front wiper arm assembly Refer to “Front wiper arm assembly”
4. Remove ventilation cover Refer to “Ventilation cover”
5. Remove front wiper connecting rod mechanism assembly Refer to “Front wiper connecting rod mechanism assembly”
6. Remove front wiper motor assembly
1). Remove wiring harness connector ① of front wiper motor assembly;
2). Remove 2 fixed bolts ② of front wiper motor assembly;
3). Take down front wiper motor assembly;
(II)Installation
1. Install front wiper motor assembly
1). Place front wiper motor assembly to installation position, and
tighten 2 fixed bolts ② of front wiper motor assembly;
Tighten torque
10~12N·m
2). Connect wiring harness connector ① of front wiper motor
assembly;
2. Install front wiper connecting rod mechanism assembly
3. Install ventilation cover
4. Install front wiper arm assembly
5. Connect battery negative electrode
6. Close engine cabin cover
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Wiper and Washer Device
Wiper and Washer Device
179
VII、Front Windshield Nozzle
(I)Removal
Refer to ventilation cover.
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Wiper and Washer Device
Wiper and Washer Device
180
VIII、Front Washing Water Pipe Assembly
(I)Removal
1. Open engine cabin cover
2. Remove front wiper arm assembly Refer to “Front wiper arm assembly”
3. Remove ventilation cover Refer to “Ventilation cover”
4. Remove front washing water pipe assembly
1). Remove fixed buckles ① of front washing water pipe assembly
and vehicle body;
2). Disconnect connection ② of front washing water pipe assembly
and washing motor;
3). Take down front washing water pipe assembly;
(II)Installation
1. Install front washing water pipe assembly
1). Connect front washing water pipe assembly ② and washing
motor;
2). Install fixed buckle ① of front washing water pipe assembly
and vehicle body;
2. Install ventilation cover
3. Install front wiper arm assembly
4. Close engine cabin cover
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Wiper and Washer Device
Wiper and Washer Device
181
IX、Rear Washing Water Pipe Assembly
(I)Removal
1. Open engine cabin cover
2. Disconnect battery negative electrode Refer to “Disconnection and connection of battery electrode”
3. Remove front wheel cover (right) Refer to “Front wheel cover”
4. Remove glove box assembly Refer to “Glove box assembly”
5. Remove front door threshold panel assembly (right) Refer to “front door threshold panel assembly”
6. Remove lower trim panel assembly (right) of A pillar Refer to “Lower trim panel assembly of A pillar”
7. Remove rear door threshold panel assembly (right) Refer to “Rear door threshold panel assembly”
8. Remove lower trim panel assembly (right) of B pillar Refer to “Lower trim panel assembly of B pillar”
9. Remove rear seat cushion assembly Refer to “Rear seat assembly”
10. Remove rear seat backrest assembly Refer to “Rear seat assembly”
11. Remove fixed bracket assembly (right) under rear seat backrest Refer to “Upper trim panel assembly of C pillar”
12. Remove upper trim panel assembly (right) of C pillar Refer to “Upper trim panel assembly of C pillar”
13. Remove lower trim panel assembly (right) of C pillar Refer to “Lower trim panel assembly of C pillar”
14. Remove upper trim panel assembly (right) of A pillar Refer to “Upper trim panel assembly of A pillar”
15. Remove upper trim panel assembly (right) of B pillar Refer to “Upper trim panel assembly of B pillar”
16. Remove sun visor assembly (left/right) Refer to “Sun visor assembly”
17. Remove platfond handle assembly (right front/left rear/right rear) Refer to “Platfond handle assembly”
18. Remove front top light assembly Refer to “Front top light assembly”
19. Remove platfond assembly Refer to “Platfond assembly”
20. Remove rear washing water pipe assembly
1). Remove fixed buckle of rear washing water pipe assembly
and vehicle body;
2). Disconnect connection of rear washing water pipe assembly
and washing motor;
3). Pull out water pipe sleeve, and disconnect connection of rear
water pipe and vehicle water pipe;
4). Take down rear washing water pipe assembly;
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Wiper and Washer Device
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(II)Installation
1. Install rear washing water pipe assembly
1). Place rear washing water pipe assembly to installation
position;
2). Connect rear washing water pipe assembly and washing
motor;
3). Install fixed buckle of rear washing water pipe assembly and
vehicle body;
4). Connect rear washing water pipe assembly and vehicle body
water pipe, and install water pipe sleeve;
2. Install platfond assembly
3. Install front top light assembly
4. Install platfond handle assembly (right front, left rear, right rear)
5. Install sun visor assembly (left/right)
6. Install upper trim panel assembly (right) of B pillar
7. Install upper trim panel assembly (right) of A pillar
8. Install upper trim panel assembly (right) of C pillar
9. Install lower trim panel assembly (right) of C pillar
10. Install fixed bracket assembly (right) of rear seat backrest
11. Install rear seat backrest assembly
12. Install rear seat cushion assembly
13. Install lower trim panel assembly (right) of B pillar
14. Install rear door threshold panel assembly (right)
15. Install lower trim panel assembly (right) of A pillar
16. Install front door threshold panel assembly (right)
17. Install glove box assembly
18. Install front wheel cover (right)
19. Connect battery negative electrode
20.Close engine cabin cover
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X、Washing Liquid Pot and Motor Assembly
(I)Removal
1. Open engine cabin cover
2. Disconnect battery negative electrode Refer to “Disconnection and connection of battery electrode”
3. Remove front wheel cover (right) Refer to “Front wheel cover”
4. Remove washing liquid pot and motor assembly
1). Disconnect wiring harness connector ① of washing liquid pot and
motor assembly;
2). Disconnect connection ② of washing motor and front/rear
washing water pipe;
3). Remove 3 fixed bolts ③ of washing liquid pot and motor
assembly and vehicle body;
4). Take down washing liquid pot and motor assembly;
(II)Installation
1. Install washing liquid pot and motor assembly
1). Place washing liquid pot and motor assembly to installation
position, and tighten 3 fixed bolts ③ of washing liquid pot
and motor assembly and vehicle body;
Tighten torque
8~10N·m
2). Connect connection ② of washing motor and front/rear washing
water pipe;
3). Connect wiring harness connector ① of washing liquid pot and
motor assembly;
△ Note Before installing washing motor, check whether there is
impurity or pollution, if necessary, clean washing motor.
2. Install front wheel cover (right)
3. Connect battery negative electrode
4. Close engine cabin cover
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