JAC S2. Elctrical Wiring diagrams — part 12

Wiper and Washer Device

Wiper and Washer Device

168

(II)Operation Principle

Front Wiper Schematic Diagram




























(III)Torque Parameter

No.

Item

Torque (N·m)

1

Front wiper motor and connecting rode mechanism assembly fixed bolt

10~12

2

Wiper arm assembly installation nut

13~17

3

Washing liquid pot fixed bolt

8~10

(IV)Maintenance Note

1. Before disassembling wiper motor and connecting rod assembly, ensure connecting rod stop at autostop position.
2. Before installing wiper motor and connecting rod, ensure to connect wiper motor and wiring harness connector, when

connecting you will hear “clatter” sound, it means good connect.

3. When installing wiper arm and blade assembly, it need to supply power to wiper motor, after wiper motor working for 10s, close

wiper switch by operating combination switch rightly, to make wiper motor stop at autostop position.

4. Wiper blade is installed to window’s fixed position.
5. If wiper blade work not normally, use good cleaner or gentle cleaner cleaning door window and wiper blade, and thoroughly
clean with clean water.
6. When maintaining washing pump, be careful not damage washing pump seal ring.
7. Before add water to storing box, check filter whether there is outside impurity or pollution. Clean filter if needed.
8. Before installing washing motor, check whether there is impurity or pollution, if needed, clean filter and wiper motor.










Wiper
combination
switch

Washing motor

Front wiper motor

Front wiper high
speed relay

Front

wiper

relay

Front

wiper

motor

Without CAN (L)

With CAN (H)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

169

II、Troubleshooting

(I)Troubleshooting List

NO.

Fault phenomenon

Fault reason analysis

Solution

Remark

1

Stop work

Moving part stuck

Remove stuck fault

Power supply disconnected, connector pin drop

Connect power supply

Motor burn down

Replace new motor

2

Abnormal

sound,

work abnormally

Motor interior abnormal sound happen

Replace motor

Connecting rod has friction phenomenon when
moving

Remove friction phenomenon

Wiper blade and window has abnormal sound

Clean window

3

When wiping, wiper
blade

has

shaking

phenomenon

Window and wiper blade resistance too high

Clean window and wiper blade, or replace
wiper blade

Regulate relative angle of wiper arm
and window, or replace wiper arm

4

Wiper

blade

not

horizontal when back
to original position

Relative position of wiper blade changed

After motor back to original position, take
down wiper arm and re-install, keep wiper
blade horizontal

5

Wiping not clean

Window not clean

Clean window

Wiper blade worn seriously

Replace wiper blade(replace wiper blade
every three month is proposed)

6

No

matter

what

position wiper switch
is, wiper and washer
not work

Whether engine compartment electrical box
fuse and indoor electrical box fuse is damaged

Replace fuse

Refer

to

“Wiper
and
washing
motor not

work”

Other circuit fault

Remove fault that caused by other circuit

Motor power supply and grounding not
abnormal

Check whether pin and grounding pin
voltage is normal

Wiper motor and washer motor damaged

Replace wiper motor and washer motor

Wiper switch damaged

Replace wiper switch

7

Only front wiper high
speed not work

Wiper motor 4

th

pin and 1

st

pin not connected

Replace wiper motor

Refer

to

“Front
wiper high
speed

not

work

Wiper motor pin 4

th

and wiper combination

switch connect not connected

Maintain or replace motor pin 4

th

and

combination switch connected wire

Wiper combination switch 9

th

and 10

th

pin not

connected

Replace combination switch

Connected wire between combination switch
10

th

pin and grounding point not connected

Maintain or replace connected wire
between wiper combination switch 10

th

pin and grounding point

8

Only front wiper low Wiper motor 3rd pin and 1st pin not connected Replace wiper motor

Refer

to

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

170

NO.

Fault phenomenon

Fault reason analysis

Solution

Remark

speed not work

Wiper motor 3

rd

pin and wiper combination

switch connected wire not normal

Maintain or replace motor 3

rd

pin and

wiper combination switch connected wire

“Front
wiper low
speed

not

work”

Wiper combination switch 3

rd

pin and 10

th

pin

not connected

Replace combination switch

Connected wire between wiper combination
switch 10

th

pin and grounding point not

connected

Maintain or replace connected wire
between wiper combination switch 10

th

pin and grounding point

9

Only

front

wiper

intermittence

not

work

Conduction of wiper combination switch pin is
not normal

Replace wiper combination switch

Refer

to

“Front
wiper
interimitte
mce

not

work”

Connected wire between wiper combination
switch 8

th

pin and BCM is not breakover

Maintain or replace connected wire
between wiper combination switch 8

th

pin

and BCM

Connected wire between wiper is not breakover

Maintain or replace connected wire
between wiper relay and BCM

Wiper relay pin not connected with ground

Wiper relay

Replace BCM

10

Wiper always on

Wiper

combination

switch

all

switch

conduction is not normal

Replace wiper combination switch

Connected wire between wiper combination
switch and wiper motor is not normal

Replace wiper motor

Connected wire between wiper combination
switch and wiper motor is not normal

Maintain or replace connected wire
between wiper combination switch and
wiper motor

11

Washer motor not
work

Washer motor power supply not normal

Maintain or replace power supply circuit
of washer motor

Wiper combination switch 10

th

pin and 11

th

not

conduct

Replace wiper combination switch

Connected wire between wiper combination
switch and washer motor is not normal

Maintain or replace connected wire
between wiper combination switch and
washer motor

Washer motor damaged

Replace washer motor

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

171

(II)Troubleshooting Flow Chart

Wiper and washer motor not work

Step

Detect content

Solution

Judging specification

Next step

Yes

No

1

Check battery power
supply capacity

Measure battery voltage

Voltage standard: 11~14 V

Next step

Battery charging
or replace battery

2

Check

intermittent

fault

Check wiper motor, wiper
combination switch, whether
wiper motor wiring harness
connector is loosen?

Whether loosen or drop?

Connect

wiring

harness connector
again tightly

Next step

3

Check wiper motor,
washer motor fuse

Disassemble

fuse,

check

whether fuse is fused?

Whether fuse is fused?

Replace

fused

fuse

Next step

4

Replace

wiper

combination

switch,

whether

fault

is

removed?

Install new wiper combination
switch, ignition switch to ON,
operate wiper combination
switch

Whether front and rear
wiper and washer motor is
working?

Fault removed

Next step

5

Replace front and rear
wiper

motor

and

washer motor, whether
fault is removed?

Install new front and rear
wiper motor and washer
motor,

operate

wiper

combination switch

Whether front and rear
wiper and washer motor is
working?

Fault removed

Next step

6

Replace BCM, whether
fault is removed?

Install new BCM, operate
wiper combination switch

Whether front and rear
wiper and washer motor is
working?

Fault removed

Next step

7

Replace

wiring

harness, whether fault
is removed?

Install new wiring harness,
operate wiper combination
switch

Whether front and rear
wiper and washer motor is
working?

Fault removed

Front wiper high speed not work

Step

Detect content

Solution

Judging specification

Next step

Yes

No

1

Check

front

wiper

motor

high

speed

working power supply

Disconnect front wiper motor
wiring harness connector,
ignition switch to ON, turn
wiper combination switch to
front

wiper

high

speed.

Measure

voltage

between

front wiper motor wiring
harness connector E09-4 and
ground

Voltage standard:11~14V
Whether voltage is accord
with standard?

Replace

front

motor

Turn to step 3

2

Replace front wiper
motor, whether fault is
removed?

Install new front wiper motor,
ignition switch to ON, turn
wiper combination switch to
front wiper high speed

Whether front wiper high
speed work?

Fault removed

Next step

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

172

Step

Detect content

Solution

Judging specification

Next step

Yes

No

3

Check connected wire
between front wiper
motor wiring harness
connector E09-4 and
front wiper high speed
relay ER04-87(L) pin
or BCM wiring harness
connector M33-15(H)
pin

Measure resistance between
front wiper motor wiring
harness connector E09-4 and
front wiper high speed relay
ER04-87(L) pin or BCM
wiring

harness

connector

M33-15(H) pin

Standard resistance: less
than 1Ω

Next step

Maintain

or

replace

wiring

harness

4

Measure

circuit

between

combination

switch wiring harness
connector M11-9 pin
and

BCM

wiring

harness

connector

M32-15(L) pin (BCM
not with CAN) or M31-
13(H) pin

Measure resistance between
combination switch wiring
harness connector M11-9 pin
and BCM wiring harness
connector

M32-15(L)

pin

(BCM not with CAN) or M31-
13(H) pin

Standard resistance: less
than 1Ω

Next step

Maintain

or

replace

wiring

harness

5

Replace front wiper
high

speed

relay,

whether

fault

is

removed?

Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch to front wiper high
speed

Whether front wiper high
speed work?

Fault removed

Next step

6

Replace front wiper
combination

switch,

whether

fault

is

removed?

Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch to front wiper high
speed

Whether front wiper high
speed work?

Fault removed

Next step

7

Replace BCM, whether
fault is removed?

Install new BCM, ignition
switch to ON, turn wiper
combination switch to front
wiper high speed

Whether front wiper high
speed work?

Fault removed

Next step

Front wiper high speed not work

Step

Detect content

Solution

Judging specification

Next step

Yes

No

1

Check

front

wiper

motor

low

speed

working power supply

Disconnect front wiper motor
wiring harness connector,
ignition switch to ON, turn
wiper combination switch to
front

wiper

low

speed.

Measure voltage between
front wiper motor wiring
harness connector E09-3 and
ground

Voltage standard:11~14V

Replace

front

motor

Turn to step 3

2

Replace front wiper
motor, whether fault is
removed?

Install new front wiper motor,
ignition switch to ON, turn
wiper combination switch to
front wiper low speed

Whether front wiper high
speed work?

Fault removed

Next step

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

173

Step

Detect content

Solution

Judging specification

Next step

Yes

No

3

Check connected wire
between front wiper
motor wiring harness
connector E09-3 and
front wiper high speed
relay

EPDR4-87a(L)

pin or BCM wiring
harness connector M31-
21(H) pin

Measure resistance between
front wiper motor wiring
harness connector E09-3 and
front wiper high speed relay
EPDR4-87a(L) pin or BCM
wiring

harness

connector

M31-21(H) pin

Standard resistance: less
than 1Ω

Next step

Maintain

or

replace

wiring

harness

4

Measure

circuit

between

combination

switch wiring harness
connector M11-3 pin
and

BCM

wiring

harness

connector

M32-3(L) pin or M31-
16(H) pin

Measure resistance between
combination switch wiring
harness connector M11-3 pin
and BCM wiring harness
connector M32-3(L) pin or
M31-16(H) pin

Standard resistance: less
than 1Ω

Next step

Maintain

or

replace

wiring

harness

5

Replace front wiper
high

speed

relay,

whether

fault

is

removed?

Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch to front wiper low
speed

Whether front wiper low
speed work?

Fault removed

Next step

6

Replace

front

wiper

combination

switch,

whether

fault

is

removed?

Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch to front wiper low
speed

Whether front wiper low
speed work?

Fault removed

Next step

7

Replace BCM, whether
fault is removed?

Install new BCM, ignition
switch to ON, turn wiper
combination switch to front
wiper low speed

Whether front wiper low
speed work?

Fault removed

Front wiper intermittent speed not work

Step

Detect content

Solution

Judging specification

Next step

Yes

No

1

Check

front

wiper

motor

intermittent

speed working power
supply

Disconnect front wiper motor
wiring harness connector,
ignition switch to ON, turn
wiper combination switch to
front

wiper

low

speed.

Measure voltage between
front wiper motor wiring
harness connector E09-3 and
ground

Voltage standard:11~14V

Replace

front

motor

Turn to step 3

2

Replace front wiper
motor, whether fault is
removed?

Install new front wiper motor,
ignition switch to ON, turn
wiper combination switch to
front wiper intermittent speed

Whether

front

wiper

intermittent speed work?

Fault removed

Next step

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

174

Step

Detect content

Solution

Judging specification

Next step

Yes

No

3

Check connected wire
between front wiper
motor and BCM

Measure resistance between
wiper motor wiring harness
connector E09-3 and BCM
wiring

harness

connector

ER4-87a(L) pin or H23-
21(H) pin

Standard resistance: less
than

1Ω,

Whether

resistance is accord with
standard?

Next step

Maintain

or

replace

wiring

harness

4

Check circuit between
wiper

combination

switch and BCM

Measure resistance between
wiper combination switch
M11-8 pin and BCM wiring
harness connector M32-19(L)
pin or M03-21(H) pin

Standard resistance: less
than 1Ω

Next step

Maintain

or

replace

wiring

harness

5

Check circuit between
wiper

combination

switch and body ground

Measure resistance between
wiper combination switch
wiring

harness

connector

M11-10 pin and vehicle body
ground

Standard resistance: less
than

1Ω,

Whether

resistance is accord with
standard?

Next step

Maintain

or

replace

wiring

harness

6

Replace front wiper
combination

switch,

whether

fault

is

removed?

Install new front wiper high
speed relay, ignition switch to
ON, turn wiper combination
switch

to

front

wiper

intermittent speed

Whether

front

wiper

intermittent speed work?

Fault removed

Next step

7

Replace BCM, whether
fault is removed?

Install new BCM, ignition
switch to ON, turn wiper
combination switch to front
wiper intermittent speed

Whether

front

wiper

intermittent speed work?

Fault removed


-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

175

III、Front Wiper Blade Assembly

(I)Removal

1. Remove front wiper blade assembly

1). Lift up front wiper arm;

2). Press connection point, pull upward, and disconnect connection of front wiper blade and arm;

3). Take down front wiper blade assembly;

△ Note

Don’t operate wiper blade violently when

removing, or else it will damage wiper blade and
effect wiping.














(II)Installation

1. Install front wiper blade assembly

1). Insert wiper blade into slipping sleeve of wiper arm, and ensure to be connected in place;

2). Put off front wiper arm;

△ Note

Wiper blade installed to front windshield is installed in location point, which is installed in place.


















-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

176

IV、Front Wiper Arm Assembly

(I)Removal

1. Remove front wiper blade assembly Refer to “Front wiper blade assembly”

2. Remove front wiper arm assembly

1). Pry front wiper bonnet;

2). Mark on front wiper arm and fixed nut, remove front wiper

arm fixed nut, and take down front wiper arm assembly;













(II)Installation

1. Install front wiper arm assembly

1). Install front wiper arm assembly and tighten fixed nut to marked position;

Tighten torque

13~17N·m

2). Install front wiper bonnet;

△Note First supply power to wiper motor before installing to

let wiper motor work about 10s, and then operate
combination switch to close wiper to let wiper
motor stop at stop position.







2. Install front wiper blade assembly

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

177

V、Front Wiper Connecting Rode Mechanism Assembly

(I)Removal

1. Open engine cabin cover

2. Remove front wiper arm assembly Refer to “Front wiper arm assembly”

3. Remove ventilation cover plate Refer to “Ventilation cover plate”

4. Remove front wiper connecting rode mechanism assembly

1). Disconnect connection ball head ① of front wiper connecting
rode mechanism assembly and motor;

2). Remove 4 fixed bolts ② of front wiper connecting rode
mechanism assembly;

3). Take down front wiper connecting rode mechanism assembly;

△ Note

Ensure connecting rod is in automatic stop position

when removing.





(II)Installation

1. Install front wiper connecting rode mechanism assembly

1). Place front wiper connecting rode mechanism assembly to installation
position, and tighten 4 fixed bolts ② of front wiper connecting rode
mechanism assembly;

Tighten torque

10~12N·m

2). Connect connection ball head ① of front wiper connecting rode
mechanism assembly and motor;







2. Install ventilation cover plate

3. Install front wiper connecting rode mechanism assembly

4. Close engine cabin cover

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

178

VI、Front Wiper Motor Assembly

(I)Removal

1. Open engine cabin cover

2. Remove battery negative electrode Refer to “Disconnection and connection of battery electrode”

3. Remove front wiper arm assembly Refer to “Front wiper arm assembly”

4. Remove ventilation cover Refer to “Ventilation cover”

5. Remove front wiper connecting rod mechanism assembly Refer to “Front wiper connecting rod mechanism assembly”

6. Remove front wiper motor assembly

1). Remove wiring harness connector ① of front wiper motor assembly;

2). Remove 2 fixed bolts ② of front wiper motor assembly;

3). Take down front wiper motor assembly;











(II)Installation

1. Install front wiper motor assembly

1). Place front wiper motor assembly to installation position, and
tighten 2 fixed bolts ② of front wiper motor assembly;

Tighten torque

10~12N·m

2). Connect wiring harness connector ① of front wiper motor
assembly;

2. Install front wiper connecting rod mechanism assembly

3. Install ventilation cover

4. Install front wiper arm assembly

5. Connect battery negative electrode

6. Close engine cabin cover

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

179

VII、Front Windshield Nozzle

(I)Removal

Refer to ventilation cover.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

180

VIII、Front Washing Water Pipe Assembly

(I)Removal

1. Open engine cabin cover

2. Remove front wiper arm assembly Refer to “Front wiper arm assembly”

3. Remove ventilation cover Refer to “Ventilation cover”

4. Remove front washing water pipe assembly

1). Remove fixed buckles ① of front washing water pipe assembly

and vehicle body;

2). Disconnect connection ② of front washing water pipe assembly

and washing motor;

3). Take down front washing water pipe assembly;

(II)Installation

1. Install front washing water pipe assembly

1). Connect front washing water pipe assembly ② and washing

motor;

2). Install fixed buckle ① of front washing water pipe assembly

and vehicle body;










2. Install ventilation cover
3. Install front wiper arm assembly
4. Close engine cabin cover

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

181

IX、Rear Washing Water Pipe Assembly

(I)Removal

1. Open engine cabin cover

2. Disconnect battery negative electrode Refer to “Disconnection and connection of battery electrode”

3. Remove front wheel cover (right) Refer to “Front wheel cover”

4. Remove glove box assembly Refer to “Glove box assembly”

5. Remove front door threshold panel assembly (right) Refer to “front door threshold panel assembly”

6. Remove lower trim panel assembly (right) of A pillar Refer to “Lower trim panel assembly of A pillar”

7. Remove rear door threshold panel assembly (right) Refer to “Rear door threshold panel assembly”

8. Remove lower trim panel assembly (right) of B pillar Refer to “Lower trim panel assembly of B pillar”

9. Remove rear seat cushion assembly Refer to “Rear seat assembly”

10. Remove rear seat backrest assembly Refer to “Rear seat assembly”

11. Remove fixed bracket assembly (right) under rear seat backrest Refer to “Upper trim panel assembly of C pillar”

12. Remove upper trim panel assembly (right) of C pillar Refer to “Upper trim panel assembly of C pillar”

13. Remove lower trim panel assembly (right) of C pillar Refer to “Lower trim panel assembly of C pillar”

14. Remove upper trim panel assembly (right) of A pillar Refer to “Upper trim panel assembly of A pillar”

15. Remove upper trim panel assembly (right) of B pillar Refer to “Upper trim panel assembly of B pillar”

16. Remove sun visor assembly (left/right) Refer to “Sun visor assembly”

17. Remove platfond handle assembly (right front/left rear/right rear) Refer to “Platfond handle assembly”

18. Remove front top light assembly Refer to “Front top light assembly”

19. Remove platfond assembly Refer to “Platfond assembly”

20. Remove rear washing water pipe assembly

1). Remove fixed buckle of rear washing water pipe assembly

and vehicle body;









2). Disconnect connection of rear washing water pipe assembly

and washing motor;












3). Pull out water pipe sleeve, and disconnect connection of rear

water pipe and vehicle water pipe;

4). Take down rear washing water pipe assembly;

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

182

(II)Installation

1. Install rear washing water pipe assembly

1). Place rear washing water pipe assembly to installation

position;

2). Connect rear washing water pipe assembly and washing

motor;

3). Install fixed buckle of rear washing water pipe assembly and

vehicle body;










4). Connect rear washing water pipe assembly and vehicle body

water pipe, and install water pipe sleeve;












2. Install platfond assembly

3. Install front top light assembly

4. Install platfond handle assembly (right front, left rear, right rear)

5. Install sun visor assembly (left/right)

6. Install upper trim panel assembly (right) of B pillar

7. Install upper trim panel assembly (right) of A pillar

8. Install upper trim panel assembly (right) of C pillar

9. Install lower trim panel assembly (right) of C pillar

10. Install fixed bracket assembly (right) of rear seat backrest

11. Install rear seat backrest assembly

12. Install rear seat cushion assembly

13. Install lower trim panel assembly (right) of B pillar

14. Install rear door threshold panel assembly (right)

15. Install lower trim panel assembly (right) of A pillar

16. Install front door threshold panel assembly (right)

17. Install glove box assembly

18. Install front wheel cover (right)

19. Connect battery negative electrode

20.Close engine cabin cover

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiper and Washer Device

Wiper and Washer Device

183

X、Washing Liquid Pot and Motor Assembly

(I)Removal

1. Open engine cabin cover

2. Disconnect battery negative electrode Refer to “Disconnection and connection of battery electrode”

3. Remove front wheel cover (right) Refer to “Front wheel cover”

4. Remove washing liquid pot and motor assembly

1). Disconnect wiring harness connector ① of washing liquid pot and

motor assembly;

2). Disconnect connection ② of washing motor and front/rear

washing water pipe;

3). Remove 3 fixed bolts ③ of washing liquid pot and motor
assembly and vehicle body;





4). Take down washing liquid pot and motor assembly;












(II)Installation

1. Install washing liquid pot and motor assembly

1). Place washing liquid pot and motor assembly to installation

position, and tighten 3 fixed bolts ③ of washing liquid pot

and motor assembly and vehicle body;

Tighten torque

8~10N·m

2). Connect connection ② of washing motor and front/rear washing

water pipe;

3). Connect wiring harness connector ① of washing liquid pot and

motor assembly;
△ Note Before installing washing motor, check whether there is

impurity or pollution, if necessary, clean washing motor.



2. Install front wheel cover (right)

3. Connect battery negative electrode

4. Close engine cabin cover

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Была ли эта страница вам полезна?
Да!Нет
1 посетитель считают эту страницу полезной.
Большое спасибо!
Ваше мнение очень важно для нас.

Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.

Текст

Политика конфиденциальности