Toyota Tundra. Manual — part 2928

Fig. 37: Removing Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a plastic-faced hammer, carefully tap the case rear, and remove the output shaft together with

the drive chain and driven sprocket.

Fig. 38: Removing Output Shaft Together With Drive Chain And Driven Sprocket
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Remove the output shaft and driven sprocket from the drive chain.

16. REMOVE SIDE GEAR SHAFT HOLDER BEARING

a. Using a screwdriver, remove the snap ring.

Fig. 39: Removing Snap Ring

NOTE:

Do not drop the transfer output washer.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a screwdriver, remove the bearing.

Fig. 40: Removing Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

17. REMOVE TRANSFER OIL SEPARATOR SUB-ASSEMBLY

a. Remove the 3 bolts and oil separator.

Fig. 41: Identifying Oil Separator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

18. REMOVE TRANSFER CASE MAGNET

19. REMOVE INPUT SHAFT ASSEMBLY

a. Using a 10 mm hexagon wrench, remove the 2 case plugs from the front case.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Fig. 42: Identifying Case Plugs
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a snap ring expander, remove the snap ring. Then remove the input shaft from the front case.

Fig. 43: Identifying Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

20. REMOVE TRANSFER LOW PLANETARY RING GEAR

a. Using a screwdriver, remove the snap ring. Then remove the low planetary ring gear from the front

case.

Fig. 44: Removing Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

21. REMOVE TRANSFER DRIVEN SPROCKET BEARING

a. Using a screwdriver, remove the snap ring. Then remove the driven sprocket bearing from the front

case.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Fig. 45: Removing Transfer Driven Sprocket Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

22. REMOVE TRANSFER OIL SEAL RING

a. Remove the oil seal ring from the input shaft.

Fig. 46: Identifying Transfer Oil Seal Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

23. REMOVE NO. 1 TRANSFER INPUT SHAFT SEAL RING

a. Remove the oil seal ring from the input shaft.

Fig. 47: Identifying No. 1 Transfer Input Shaft Seal Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

24. REMOVE TRANSFER INPUT SHAFT BEARING

a. Using a snap ring expander, remove the snap ring.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra