Toyota Tundra. Manual — part 2335

1

Measure the resistance according to the value(s) in the table below

Standard resistance

REPAIR SERVICE STARTER KIT TESTER CONNECTION SPECIFIED
CONDITION CHART

Fig. 27: Inspecting Pull-In Coil
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

If the result is not as specified, replace the repair service starter kit

c

Inspect the holding coil

1

Measure the resistance according to the value(s) in the table below

Standard resistance

REPAIR SERVICE STARTER KIT TESTER CONNECTION SPECIFIED
CONDITION CHART

Tester Connection

Condition Specified Condition

Terminals 50 - Terminal C Always

Below 1 ohms

Tester Connection

Condition Specified Condition

Terminal 50 - Switch body Always

Below 2 ohms

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

Fig. 28: Inspecting Holding Coil
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

If the result is not as specified, replace the repair service starter kit

REASSEMBLY

HINT:

Use high temperature-resistant grease to lubricate the bearings and sliding parts when assembling the starter

1

INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

a

Apply high-temperature grease to the drive lever set pin, as shown in the illustration

Fig. 29: Identifying Grease Points
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

b

Install the drive lever set pin to the starter center bearing clutch

Fig. 30: Identifying Drive Lever Set Pin
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Install the starter center bearing clutch and drive lever set pin together to the starter drive housing

2

INSTALL PLANETARY GEAR

a

Apply grease to the planetary gears and pin parts of the planetary shaft

b

Install the 3 planetary gears into the pins of the starter center bearing clutch

Fig. 31: Identifying Planetary Gears
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL STARTER ARMATURE ASSEMBLY

a

Apply grease to the plate washer, armature shaft and a new snap ring

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

Fig. 32: Applying High-Temperature Grease To Plate Washer, Snap Ring And Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the starter armature and plate washer into the starter commutator end frame

c

Using snap ring pliers, install the snap ring

d

Check the snap ring length

1

Using a vernier caliper, measure the snap ring length

Maximum length: 5.0 mm (0.197 in.)

If the length is greater than the maximum, replace the snap ring

NOTE:



Be sure to install the snap ring in the armature shaft groove
securely.



Be sure to properly install the snap ring because it expands
easily.

Fig. 33: Installing Snap Ring And Plate Washer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra