Toyota Tundra. Manual — part 2336

Fig. 34: Measuring Snap Ring Length
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4

INSTALL STARTER COMMUTATOR END FRAME COVER

a

Install the starter commutator end frame cover into the starter commutator end frame

Fig. 35: Installing Starter Commutator End Frame Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5

INSTALL STARTER ARMATURE PLATE

a

Align the claw of the armature plate with the groove inside the starter yoke, and install the starter
armature plate

Fig. 36: Aligning Claw Of Armature Plate With Groove Inside Starter Yoke
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6

INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

a

Align the starter commutator end frame rubber with the groove of the starter yoke

Fig. 37: Aligning Starter-Commutator-Rubber-End Frame With Convex Cutout Of Starter
Yoke
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the starter commutator end frame to starter yoke

7

INSTALL STARTER YOKE ASSEMBLY

a

Align the claw of the starter yoke with the groove inside the starter drive housing

Fig. 38: Aligning Claw Of Starter Yoke Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the starter yoke with the 2 bolts

Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

NOTE:

The magnet of the starter yoke may attract the starter armature when
the starter commutator end frame is installed, causing the magnet to
break.

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

Fig. 39: Identifying Starter Yoke Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8

INSTALL REPAIR SERVICE STARTER KIT

a

Apply grease to the plunger and hook

Fig. 40: Applying High-Temperature Grease To Plunger
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Hang the plunger hook of the repair service starter kit to the drive lever

c

Install the plunger and return spring

Fig. 41: Identifying Plunger And Return Spring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Install the repair service starter kit with the 2 screws

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

Fig. 42: Identifying Starter Drive Housing Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Connect the lead wire to the terminal with the nut

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra