Toyota Tundra. Manual — part 1910

Fig. 420: Measuring Plastigage At Widest Point
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Maximum oil clearance

OIL CLEARANCE SPECIFICATION

If the oil clearance is greater than the maximum, replace the camshaft If necessary, replace the
cylinder head sub-assembly

h

Remove the camshafts

i

Completely remove the Plastigage

8

INSPECT VALVE CLEARANCE (See ADJUSTMENT )

9

INSPECT TIMING BELT (See INSPECTION )

10

INSPECT TIMING BELT TENSIONER ASSEMBLY (See INSPECTION )

11

INSPECT NO. 1 TIMING BELT IDLER SUB-ASSEMBLY (See INSTALLATION )

12

INSPECT CYLINDER HEAD SUB-ASSEMBLY (See INSPECTION )

13

INSPECT VALVE LIFTER (See INSPECTION )

14

INSPECT CAMSHAFT THRUST CLEARANCE (See INSPECTION )

15

INSPECT CAMSHAFT GEAR BACKLASH (See INSPECTION )

16

INSPECT CYLINDER BLOCK SUB-ASSEMBLY (See INSPECTION )

REASSEMBLY

1

INSTALL REAR CRANKSHAFT OIL SEAL

a

Place the oil seal retainer on wooden blocks

b

Using SST and a hammer, tap in a new oil seal until its surface is flush with the rear oil seal
retainer edge

SST 09223-56010

Journal Position

Specified Condition

Camshaft journal

0 100 mm (0 00394 in )

Camshaft timing tube journal 0 075 mm (0 00295 in )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

c

Apply MP grease to the lip of the oil seal

Fig. 421: Tapping In New Engine Rear Oil Seal Using SST & Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2

INSTALL ENGINE REAR OIL SEAL RETAINER

a

Apply seal packing to the oil seal retainer as shown below

Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter: 3.0 to 4.0 mm (0.118 to 0.157 in.)

NOTE:



Install the oil seal retainer within 3 minutes and tighten the bolts
within 15 minutes after applying seal packing.



Be careful not to drop any oil on the contact surfaces of the oil
seal retainer and cylinder block.



Do not expose the seal to engine oil for at least an hour after
installing it.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

b

Install a new O-ring to the cylinder block

c

Install the oil seal retainer with the 7 bolts

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

Fig. 423: Locating Oil Seal Retainer With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL FRONT CRANKSHAFT OIL SEAL

a

Place the oil pump on a wooden block

b

Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil pump body
edge

Fig. 422: Applying Seal Packing To Oil Seal Retainer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

SST 09316-60011

c

Apply MP grease to the lip of the oil seal

Fig. 424: Tapping In New Oil Pump Seal Using SST & Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4

INSTALL OIL PUMP ASSEMBLY (See INSTALLATION )

5

INSTALL OIL STRAINER SUB-ASSEMBLY (See INSTALLATION )

6

INSTALL NO. 3 OIL PAN

a

Install the baffle plate

Torque: 7.5 N*m (76

7

INSTALL NO. 2 OIL PAN

a

Install the baffle plate

Torque: 7.5 N*m (76

8

INSTALL NO. 1 OIL PAN

a

Install the baffle plate

Torque: 7.5 N*m (76

9

INSTALL NO. 1 OIL PAN SUB-ASSEMBLY (See INSTALLATION )

10

INSTALL OIL FILTER BRACKET SUB-ASSEMBLY (See INSTALLATION )

11

INSTALL OIL FILTER ASSEMBLY (See REPLACEMENT )

12

INSTALL NO. 2 OIL PAN SUB-ASSEMBLY (See INSTALLATION )

13

INSTALL WATER PUMP ASSEMBLY (See INSTALLATION )

14

INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY

a

Apply seal packing to 2 or 3 threads of the drain cock

Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra