Toyota Tundra. Manual — part 1911

Fig. 425: Applying Seal Packing Threads Of Drain Cock
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the 2 drain cocks as shown below

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

15

INSTALL CYLINDER HEAD GASKET LH (See INSTALLATION )

16

INSTALL CYLINDER HEAD SUB-ASSEMBLY LH (See INSTALLATION )

17

INSTALL CYLINDER HEAD GASKET RH (See INSTALLATION )

18

INSTALL CYLINDER HEAD SUB-ASSEMBLY RH (See INSTALLATION )

19

INSTALL VALVE LIFTER

a

Apply a light coat of engine oil to the valve lifters and shims

b

Install the valve lifters and shims

c

Check that the valve lifter rotates smoothly by hand

20

INSTALL CAMSHAFT SETTING OIL SEAL

a

Insert 2 new oil seals into the camshaft timing tube until they reach the stopper

NOTE:



Do not rotate the drain cocks more than 1 revolution (360°) after
tightening the drain cocks to the specified torque.



Do not loosen the drain cocks to adjust them. If an adjustment
is necessary, remove the drain cocks and reinstall them.

Fig. 426: Identifying Drain Cocks
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

21

INSTALL CAMSHAFT TIMING TUBE ASSEMBLY

a

Align the timing tube knock pin with the knock pin groove of the drive gear, and temporarily install
the drive gear with the 4 bolts

b

Using SST and a 5 mm hexagon wrench, uniformly tighten the 4 bolts in several steps

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

SST 09960-10010 (09962-01000, 09963-00500)

Fig. 428: Tightening Camshaft Timing Tube Assembly Bolts Using SST & Hexagon Wrench
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Mount the hexagonal portion of the camshaft in a vise

NOTE:



Be careful of the installation direction.



Do not turn over the lip of the oil seal.

Fig. 427: Identifying Camshaft Setting Oil Seal
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

Be careful not to damage the timing tube.

NOTE:

Be careful not to damage the camshaft.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 429: Identifying Hexagonal Portion Of Camshaft
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Align the camshaft knock pin with the knock pin groove of the timing tube, and push the timing
tube by hand until it touches the bottom

e

Using a 10 mm hexagon wrench, install the bolt

Torque: 78 N*m (795 kgf*cm, 58 ft.*lbf)

f

Install the seal washer and screw plug

Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf)

Fig. 430: Tightening Bolt Using Hexagon Wrench
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

22

INSTALL CAMSHAFT SUB-GEAR

a

Install the gear spring [1], sub-gear [2] and wave washer [3]

HINT:

Attach the pins on the gears to the gear spring ends

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 431: Identifying Gear Spring, Sub Gear & Wave Washer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Using snap ring pliers, install the snap ring

Fig. 432: Using Snap Ring Pliers To Remove Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Mount the hexagonal portion of the camshaft in a vise

Fig. 433: Identifying Hexagonal Portion Of Camshaft In Vise
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Using SST, align the holes of the driven main gear and sub-gear by turning the sub-gear clockwise,
and temporarily install a service bolt

NOTE:

Be careful not to damage the camshaft.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra