Toyota Tundra. Manual — part 1870

Fig. 168: Locating Water By-Pass Joint Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

With the flat-bottom of each new gasket facing downward as shown below, install the 2 gaskets to
the engine rear side

Fig. 169: Identifying Flat-Bottom Of New Gasket Facing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

18

INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

a

Apply soapy water to a new O-ring and install it to the water by-pass pipe

b

Push in the water by-pass pipe end into the pipe hole of the water pump

c

Install the water by-pass pipe with the bolt

Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 170: Locating Water By-Pass Pipe Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

19

INSTALL FRONT WATER BY-PASS JOINT

a

Install 2 new gaskets and the water by-pass joint with the 4 nuts

Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)

Fig. 171: Locating Water By-Pass Joint Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

With the flat-bottom of each new gasket facing downward as shown below, install the 2 gaskets to
the engine front side

Fig. 172: Identifying Flat-Bottom Of New Gasket Facing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

20

INSTALL WATER INLET HOUSING (See INSTALLATION )

21

INSTALL INTAKE MANIFOLD (See INSTALLATION )

22

INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2) (See INSTALLATION )

23

INSTALL NO. 2 AIR TUBE (See INSTALLATION )

24

INSTALL NO. 2 AIR INJECTION SYSTEM HOSE (See INSTALLATION )

25

INSTALL NO. 1 WATER BY-PASS PIPE (See INSTALLATION )

26

INSTALL FRONT FENDER APRON SEAL RH (See INSTALLATION )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

27

CONNECT FUEL MAIN TUBE (See INSTALLATION )

28

CONNECT FUEL RETURN TUBE (See INSTALLATION )

29

INSTALL NO. 2 WATER BY-PASS PIPE (See INSTALLATION )

30

CONNECT VACUUM HOSE ASSEMBLY (See INSTALLATION )

31

INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE (See INSTALLATION )

32

INSTALL NO. 1 TIMING BELT COVER (See INSTALLATION )

33

INSTALL CRANKSHAFT PULLEY (See INSTALLATION )

34

INSTALL FAN BRACKET SUB-ASSEMBLY (See INSTALLATION )

35

INSTALL V-RIBBED BELT TENSIONER ASSEMBLY (See INSTALLATION )

36

INSTALL NO. 2 TIMING BELT COVER SUB-ASSEMBLY (See INSTALLATION )

37

INSTALL NO. 3 TIMING BELT COVER SUB-ASSEMBLY LH (See INSTALLATION )

38

INSTALL NO. 3 TIMING BELT COVER SUB-ASSEMBLY RH (See INSTALLATION )

39

INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY (See INSTALLATION )

40

INSTALL OIL COOLER PIPE (See INSTALLATION )

41

CONNECT COOLER COMPRESSOR ASSEMBLY (See INSTALLATION )

42

INSTALL GENERATOR ASSEMBLY (See INSTALLATION )

43

CONNECT VANE PUMP ASSEMBLY (See INSTALLATION )

44

INSTALL FLUID COUPLING ASSEMBLY (See INSTALLATION )

45

INSTALL FAN AND GENERATOR V BELT (See INSTALLATION )

46

INSTALL RADIATOR HOSE OUTLET

47

INSTALL RADIATOR HOSE INLET

48

INSTALL AIR CLEANER ASSEMBLY (See INSTALLATION )

49

INSTALL AIR CLEANER HOSE ASSEMBLY (See INSTALLATION )

50

INSTALL THROTTLE BODY COVER SUB-ASSEMBLY (See INSTALLATION )

51

INSTALL COWL TOP OUTER PANEL SUB-ASSEMBLY (See INSTALLATION )

52

INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY

a

Install the windshield wiper motor (see INSTALLATION )

53

INSTALL FRONT EXHAUST PIPE ASSEMBLY

a

for Regular cab standard deck, refer to the following procedures (see INSTALLATION )

b

except Regular cab standard deck, refer to the following procedures (see INSTALLATION )

54

ADD ENGINE OIL (See REPLACEMENT )

55

ADD ENGINE COOLANT (See REPLACEMENT )

56

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

57

INSPECT FOR OIL LEAK (See REPLACEMENT )

NOTE:

Some systems need to be initialized after the cable is reconnected (see
INITIALIZATION ).

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

58

INSPECT FOR COOLANT LEAK (See ON-VEHICLE INSPECTION )

59

INSPECT FOR FUEL LEAK (See ON-VEHICLE INSPECTION )

60

INSPECT FOR EXHAUST GAS LEAK (See INSTALLATION )

61

CHECK ENGINE OIL LEVEL (See ON-VEHICLE INSPECTION )

62

INSPECT IGNITION TIMING (See ON-VEHICLE INSPECTION )

63

INSPECT ENGINE IDLE SPEED (See ON-VEHICLE INSPECTION )

64

INSTALL NO. 1 ENGINE UNDER COVER (See REPLACEMENT )

CYLINDER HEAD

COMPONENTS

Fig. 173: Identifying Cylinder Head Replacement Components With Torque Specifications

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra