Toyota Tundra. Manual — part 1869

Fig. 160: Identifying Oil Feed Pipe And Bearing Cap Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Bolt length

BOLT LENGTH SPECIFICATION

7

Push in the camshaft setting oil seal

Fig. 161: Pushing In Camshaft Setting Oil Seal
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8

Uniformly tighten the 22 bearing cap bolts in several steps in the sequence shown below

Torque: for bolt 21, 22

7.5 N*m (76 kgf*cm, 66 in.*lbf)

for other bolt

Item

Length

Bolt A with seal washer 94 mm (3 70 in )

Bolt B with seal washer 72 mm (2 84 in )

Bolt C

25 mm (0 984 in )

Bolt D

55 mm (2 17 in )

Bolt E

40 mm (1 58 in )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

16 N*m (163 kgf*cm, 12 ft.*lbf)

Fig. 162: Identifying Bearing Cap Bolt Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Bring the service bolt installed in the driven sub-gear upward by turning the hexagonal portion of
the camshaft with a wrench

e

Remove the service bolt

Fig. 163: Identifying Service Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9

INSTALL REAR NO. 1 TIMING BELT PLATE RH

a

Install the No 1 timing belt plate and No 2 timing belt plate with the 4 bolts

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

10

INSTALL CAMSHAFT TIMING PULLEY RH

a

Align the camshaft timing tube knock pin with the knock pin groove of the timing pulley

b

Temporarily install the 4 bolts of the camshaft timing pulley

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 164: Locating Camshaft Timing Pulley Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Hold the hexagonal portion of the camshaft with a wrench

d

Using a 5 mm hexagon wrench, tighten the 4 bolts

Torque: 8.1 N*m (83 kgf*cm, 72 in.*lbf)

11

INSTALL TIMING BELT (See INSTALLATION )

12

CHECK NO. 1 CYLINDER TO TDC/COMPRESSION (See INSTALLATION )

13

INSPECT VALVE CLEARANCE

a

Inspect the valve clearance (see ADJUSTMENT ) If the result is not as specified, adjust the valve
clearance (see ADJUSTMENT )

14

INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH

a

Apply seal packing to the semicircular plug grooves

Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

b

Install the 2 semicircular plugs to the cylinder heads

c

Install the gasket to the cylinder head cover

Fig. 165: Applying Seal Packing To Semicircular Plug Grooves
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Apply seal packing to the cylinder head as shown below

Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

e

Install the cylinder head cover with the 9 bolts Uniformly tighten the bolts in several steps

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Fig. 167: Locating Cylinder Head Cover Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

15

INSTALL SPARK PLUG

16

INSTALL IGNITION COIL ASSEMBLY (See INSTALLATION )

17

INSTALL REAR WATER BY-PASS JOINT

a

Install 2 new gaskets and the water by-pass joint with the 4 nuts and connect the air hose

Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)

NOTE:



Remove any oil from the contact surface.



Install the cylinder head cover within 3 minutes after applying
seal packing.

Fig. 166: Applying Seal Packing To Cylinder Head
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra