Toyota Tundra. Manual — part 1838

48

CONNECT NO. 3 WATER BY-PASS HOSE

49

CONNECT NO. 2 WATER BY-PASS HOSE

50

CONNECT NO. 1 WATER BY-PASS HOSE

51

INSTALL OIL FILTER BRACKET SUB-ASSEMBLY

a

Set a new O-ring to the timing chain cover

b

Install the oil filter bracket with the 3 bolts and 2 nuts

Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)

Fig. 436: Locating Oil Filter Bracket Bolts And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

52

INSTALL OIL COOLER ASSEMBLY

a

Clean the oil cooler contact surface of the oil filter bracket with the cooler mounting

b

Apply a light coat of engine oil to a new O-ring, and install it into the oil cooler

c

Apply a light coat of engine oil to the threads of the oil cooler union bolt

d

Align the protrusion of the oil filter bracket with the cutout of the oil cooler

Torque: 68 N*m (693 kgf*cm, 50 ft.*lbf)

e

Install the oil cooler and plate washer with the union bolt

Fig. 437: Identifying Protrusion Of Oil Filter Bracket With Cutout Of Oil Cooler
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

53

CONNECT OIL COOLER HOSE

54

CONNECT NO. 2 OIL COOLER HOSE

55

INSTALL OIL FILTER SUB-ASSEMBLY (See )

Fig. 438: Locating No. 2 Oil Cooler Hose And Oil Cooler Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

1

INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

a

Install the No 1 idler pulley with the bolt

Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)

HINT:

"DOUBLE" is marked on the No 1 idler pulley to distinguish it from the No 2 idler pulley

Fig. 439: Identifying "Double" Mark On No. 1 Idler Pulley With Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2

INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

NOTE:

The installation of the No. 2 idler pulleys differs depending on the mark on
the No. 2 idler pulleys shown in the illustration.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 440: Identifying Idler Pulleys
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a

w/ Idler Pulley Cover Plate (PU107013ARMXY3):

1

Install the bolt, No 2 idler pulley cover plate, idler pulley and idler pulley cover plate

Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)



If it is necessary to replace the pulley or either plate, replace the No 2 idler pulley
cover plate, No 2 idler pulley and idler pulley cover plate as a set with new parts



When replacing parts, make sure to replace the No 2 idler pulley with a new pulley
marked "PU107013ARMXY3"

b

w/o Idler Pulley Cover Plate (PU107013ARMXY1):

1

Install the bolt, No 2 idler pulley cover plate and idler pulley

Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)



If it is necessary to replace the pulley or plate, replace both the pulley and plate with a
set of new parts that includes a No 2 idler pulley cover plate, No 2 idler pulley and
idler pulley cover plate



When replacing parts, make sure to replace the No 2 idler pulley with a new pulley
marked "PU107013ARMXY1"

NOTE:

Use the same procedure for both No. 2 idler pulleys.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 441: Locating Idler Pulleys Bolts (w/o Idler Pulley Cover Plate)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH

a

Install the engine mounting bracket with the 3 bolts

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

Fig. 442: Locating Front No. 1 Engine Mounting Bracket Bolts LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4

INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH

a

Install the engine mounting RH with the 4 bolts

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra