Toyota Tundra. Manual — part 1839

Fig. 443: Locating Front No. 1 Engine Mounting Bracket Bolts RH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5

INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

a

Install a new O-ring to the dipstick guide

b

Apply a light coat of engine oil to the O-ring

c

Push the dipstick guide end into the guide hole

d

Install the dipstick guide with the bolt

Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)

Fig. 444: Identifying Dipstick Guide And Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6

INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

a

Temporarily install the V-ribbed belt tensioner with the 5 bolts

b

Install the V-ribbed belt tensioner by tightening bolt 1 and 2 in numerical order

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

c

Tighten the other bolts

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 445: Identifying V-Ribbed Belt Tensioner Bolt Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Bolt length

BOLT LENGTH SPECIFICATION

7

INSTALL IGNITION COIL ASSEMBLY (See INSTALLATION )

8

INSTALL ENGINE WIRE

9

INSTALL INTAKE MANIFOLD (See INSTALLATION )

10

INSTALL FUEL INJECTOR (See INSTALLATION )

11

INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY (See INSTALLATION )

12

CONNECT HEATER WATER PIPE SUB-ASSEMBLY

a

Connect the heater water by-pass pipe's hose to the rear water by-pass joint

b

Temporarily install the heater water pipe, and then tighten the 2 bolts in the order shown below

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

Fig. 446: Identifying Heater Water Pipe Bolt Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

13

CONNECT NO. 1 WATER BY-PASS PIPE

Item

Length

A 70 mm (2 76 in )

B 33 mm (1 30 in )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

a

Connect the water by-pass pipe hoses to the water by-pass pipe and No 1 water outlet pipe

Fig. 447: Identifying Water By-Pass Pipe Hoses And Pipe
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

14

INSTALL ENGINE COOLANT TEMPERATURE SENSOR

a

Install a new gasket and the engine coolant temperature sensor

Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)

Fig. 448: Locating Engine Coolant Temperature Sensor
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

15

INSTALL OIL PRESSURE SWITCH

a

Apply adhesive to 2 or 3 threads of the oil pressure switch

Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 449: Applying Adhesive To Threads Of Oil Pressure Switch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Using a 24 mm deep socket wrench, install the oil pressure switch

Torque: 15 N*m (150 kgf*cm, 11 ft.*lbf)

Fig. 450: Using Socket Wrench To Install Oil Pressure Switch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

FRONT ENGINE MOUNTING

COMPONENTS

NOTE:

Do not start the engine within 1 hour of installation.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra