Toyota Tundra. Manual — part 791

Fig. 129: Identifying Front Door Check Assembly With Bolt And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Remove the door check through the service hole.

35. REMOVE FRONT DOOR WEATHERSTRIP LH

a. Using a clip remover, detach the 38 clips and remove the weatherstrip.

Fig. 130: Identifying Front Door Weatherstrip Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

If clips are damaged during removal, replace them.

NOTE:

Be careful when removing the bolts as the door check may fall and
become damaged.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

ADJUSTMENT

HINT:

Fig. 131: Identifying Centering And Standard Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.



Before adjusting the door position for vehicles equipped with side airbags and curtain shield airbags, be
sure to disconnect the battery. After adjustment, inspect the SRS warning light and check for DTC (see
DIAGNOSIS SYSTEM ).



Use the same procedures for the RH side and LH side.



The procedures listed below are for the LH side.



Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be
adjusted with the centering bolts on. Substitute the centering bolts with standard bolts (w/ washers) when
making adjustments.

1. ADJUST FRONT DOOR

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 132: Adjusting Front Door
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a. Disconnect the cable from the negative (-) battery terminal.

b. Using SST, loosen the body's hinge bolts and adjust the door's position.

SST 09812-00010

c. Using SST, tighten the body's hinge bolts after the adjustment.

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Fig. 133: Identifying Door's Hinge Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Loosen the door's hinge bolts and adjust the door's position.

e. Tighten the door's hinge bolts after the adjustment.

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

f. Adjust the striker position by slightly loosening the striker mounting screws with a T40 "TORX"

socket and hitting the striker with a plastic-faced hammer.

g. Using a T40 "TORX" socket, tighten the striker mounting screws after the adjustment.

CAUTION: Wait at least 90 seconds after disconnecting the cable from the

negative (-) battery terminal to prevent airbag and seat belt
pretensioner activation.

NOTE:



Some systems need to be initialized after the cable is
reconnected (see INITIALIZATION ).



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and settings. As a result, after turning the ignition
switch OFF, wait 90 seconds or more before disconnecting the
cable from the negative (-) battery terminal.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

h. Connect the cable to the negative (-) battery terminal.

i. Inspect the SRS warning light (see DIAGNOSIS SYSTEM

REASSEMBLY

HINT:



Use the same procedures for the RH side and LH side.



The procedures listed below are for the LH side.



A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE
FOR STANDARD BOLTS ).

1. INSTALL FRONT DOOR WEATHERSTRIP LH

a. Attach the 38 clips to install the weatherstrip.

Fig. 134: Identifying Front Door Weatherstrip Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

If clips are damaged during installation, replace them.

NOTE:

Some systems need to be initialized after the cable is reconnected
(see INITIALIZATION ).

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra