Toyota Tundra. Manual — part 792

2. INSTALL FRONT DOOR CHECK ASSEMBLY LH

a. Apply MP grease to the sliding areas of the door check.

b. Install the door check to the door panel with the 2 nuts.

Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)

Fig. 135: Identifying Front Door Check Assembly With Bolt And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Apply adhesive to the threads of the bolt.

Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

d. Install the bolt.

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

3. INSTALL FRONT DOOR PANEL PROTECTOR LH

a. Attach the 8 clips to install the door panel protector.

Fig. 136: Identifying Door Panel Protector Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. INSTALL FRONT NO. 2 DOOR STIFFENER CUSHION

a. Install the stiffener cushion with the 2 clips.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 137: Identifying Stiffener Cushion Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL FRONT DOOR LOCK OPEN ROD LH

a. Install the lock open rod to the outside handle frame.

6. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

a. Slide the outside handle frame to install it.

b. Using a T30 "TORX" wrench, tighten the screw.

Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

Fig. 138: Identifying Outside Handle Pads Screw
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Install the front and rear outside handle pads.

7. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH

a. Install the handle by pushing it in the direction of the arrow in the illustration.

NOTE:

If the release plate is not pulled and held when installing the outside
handle, it will strike against the outside handle and become
damaged.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

Fig. 139: Removal/Installation Of Front Door Handle Assembly Outside LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

a. Install the front door inside locking cable.

Fig. 140: Identifying Front Door Inside Locking Cable
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Attach the 3 claws.

Fig. 141: Identifying Claws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

If the bellcrank lever is not pulled and held when installing the
handle, the bellcrank lever will interfere with the handle and become
damaged.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

9. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

a. Install the front door lock remote control cable.

Fig. 142: Identifying Front Door Lock Remote Control Cable
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

10. INSTALL FRONT DOOR LOCK ASSEMBLY LH

a. Apply MP grease to the sliding and rotating areas of the door lock.

b. Install a new door lock wire harness packing to the door lock.

c. Using a T30 "TORX" wrench, install the door lock with the 3 screws.

Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

d. Connect the door lock connector.

Fig. 143: Identifying Front Door Lock Assembly Connector And Screws

NOTE:



When reusing a door lock that has been removed, replace the
packing in the connecting part with new packing.



Be careful that no grease or dirt sticks to the packing surface in
the connecting part.



Reusing removed packing or using damaged packing will allow
water to penetrate through to the connecting part, resulting in a
malfunction of the door lock.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra