Toyota Tundra. Manual — part 2332

Fig. 5: Identifying Starter (For 1.6 KW Type) Components And Torque Specifications (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL

1

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

2

REMOVE STARTER ASSEMBLY

a

Remove the terminal cap

b

Remove the nut and disconnect the starter wire

c

Disconnect the starter connector

d

Remove the 2 bolts and starter

Fig. 6: Identifying Starter Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

1

REMOVE REPAIR SERVICE STARTER KIT

NOTE:



Some systems need to be initialized after the cable is reconnected
(see INITIALIZATION ).



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and settings. As a result, after turning the ignition switch
OFF, wait 90 seconds or more before disconnecting the cable from
the negative (-) battery terminal.

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

a

Remove the nut, and disconnect the lead wire from the repair service starter kit

Fig. 7: Identifying Starter Switch Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Remove the 2 screws which are used to secure the repair service starter kit to the starter drive
housing

Fig. 8: Identifying Starter Drive Housing Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Remove the repair service starter kit

d

Remove the return spring and plunger

2

REMOVE STARTER YOKE ASSEMBLY

a

Remove the 2 bolts, and pull out the starter yoke together with the starter commutator end frame

Fig. 9: Identifying Starter Yoke Assembly Bolts

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

a

Remove the starter commutator end frame from the starter yoke

Fig. 10: Identifying Starter Yoke Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4

REMOVE STARTER ARMATURE PLATE

a

Remove the starter armature plate from the starter yoke

Fig. 11: Identifying Starter Armature Plate
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5

REMOVE STARTER COMMUTATOR END FRAME COVER

a

Using a screwdriver, remove the starter commutator end frame cover

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra