Toyota Tundra. Manual — part 1877

Fig. 222: Identifying Cylinder Head Cover Length
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REASSEMBLY

1

INSTALL STUD BOLT

a

Remove the stud bolts

b

Using an E10 "TORX" socket wrench, install the stud bolt B and install the stud bolt A and C

Torque: for stud bolt A, B, C

9.0 N*m (92 kgf*cm, 80 in.*lbf)

NOTE:

If a stud bolt is deformed or the threads are damaged, replace it.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 223: Identifying Stud Bolt Dimension And Location
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2

INSTALL VALVE STEM OIL SEAL

a

Apply a light coat of engine oil to a new oil seal

NOTE:

Pay close attention when installing the intake and exhaust oil seals.
For example, installing the intake oil seal into the exhaust or
installing the exhaust oil seal to the intake can cause installation
problems later.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 224: Identifying Valve Stem Oil Seal
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

The intake valve oil seal is gray/brown and the exhaust valve oil seal is black/gray

b

Using SST, push in the new oil seal

SST 09201-41020

Fig. 225: Pushing In Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL INTAKE VALVE

a

Apply plenty of engine oil to the tip area of the intake valve shown below

b

Install the valve, valve spring seat, compression spring and spring retainer to the cylinder head

NOTE:

Failure to use SST will cause the seal to be damaged or improperly
seated.

NOTE:

Install the same parts in the same combination to their original
locations.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 226: Identifying Intake Valve Length
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Using SST, compress the compression spring and place the 2 spring retainer locks around the valve
stem

SST 09202-70020 (09202-00010, 09202-01010, 09202-01020)

Fig. 227: Compressing Compression Spring Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Using a plastic-faced hammer and 5 mm pin punch, lightly tap the valve stem tip to ensure a proper
fit

Fig. 228: Tapping Valve Stem Tip Using Plastic-Faced Hammer & Pin Punch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

Do not damage the valve stem tip.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra