Toyota Tundra. Manual — part 2904

HINT:

Standard distance B: 16.54 to 17.15 mm (0.651 to 0.675 in.)

Fig. 537: Identifying Discs, Plates & Flange
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

f. Apply the A and B measurements taken in *1 and *2 to the graph below. Use A for the X axis and

B for the Y axis, and then choose the flange indicated by the graph point.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Fig. 538: Identifying A & B Measurements Graph
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Make sure that when the B measurement and selected flange's thickness are subtracted from the A
measurement, the value is 2.20 to 2.50 mm (0.0866 to 0.0984 in.).

Flange thickness

FLANGE THICKNESS SPECIFICATION TABLE

Mark

Thickness

0

1.95 to 2.05 mm (0.0768 to 0.0807 in.)

1

2.05 to 2.15 mm (0.0807 to 0.0846 in.)

2

2.15 to 2.25 mm (0.0846 to 0.0886 in.)

3

2.25 to 2.35 mm (0.0886 to 0.0925 in.)

4

2.35 to 2.45 mm (0.0925 to 0.0965 in.)

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

g. Remove the snap ring, flange and No. 2 brake piston return spring from the transmission case.

16. INSTALL NO. 2 BRAKE DISC SET

a. Install the brake piston return spring, selective flange, 4 discs, 3 plates, and flange.

Install in order:

S/F - D - P - D - P - D - P - D - F

HINT:

S/F = Selective flange

D = Disc

P = Plate

F = Flange

Fig. 539: Identifying Brake Piston Return Spring, Selective Flange, Discs, Plates & Flange
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Place SST on the brake flange and compress the brake return spring.

SST 09380-60010 (09381-06010, 09381-06020, 09381-06050, 09381-06070, 09381-06090, 09381-
06120)

c. Using a screwdriver, install the snap ring to the transmission case.

5

2.45 to 2.55 mm (0.0965 to 0.100 in.)

6

2.55 to 2.65 mm (0.100 to 0.104 in.)

7

2.65 to 2.75 mm (0.104 to 0.108 in.)

NOTE:

Before assembling new discs, soak them in ATF for at least 2 hours.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Fig. 540: Using Screwdriver To Install Snap Ring To Transmission Case
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

17. INSTALL CENTER PLANETARY GEAR ASSEMBLY

a. Install the center planetary sun gear and center planetary gear to the transmission case.

Fig. 541: Identifying Center Planetary Sun Gear & Center Planetary Gear
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

18. INSTALL NO. 1 BRAKE PISTON

a. Coat 2 new O-rings with ATF, and install them on the brake piston.

NOTE:

Make sure to install the center planetary sun gear with the groove
facing the transmission case.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra